ENGINE SHOP REBUILD & SERVICE PARTS MANUAL - Jacobsen

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LIMITED WARRANTY - CALIFORNIA (2000) (4) Exhaust Manifold (5) Miscellaneous Items Used in Above Systems (i) Fuel hoses, clamps and sealing gaskets R. MAINTENANCE STATEMENTS It is your responsibility to have all scheduled inspection and maintenance services performed at the times recommended in the 2000 and later Owner’s Manual and to retain proof that inspection and maintenance services are performed at the times when recommended. FUJI will not deny a warranty claim solely because you have no record of maintenance; however, FUJI may deny a warranty claim if your failure to perform required maintenance resulted in the failure of warranted part. The proof which you maintain should be given to each subsequent owner of the engine. You are responsible for performing the scheduled maintenance described in the Periodic Service Schedule of this manual. The scheduled maintenance is based on the normal engine operating schedule. Page G-10 Engine Shop Rebuild and Parts Manual
LIMITED WARRANTY - CALIFORNIA (2001) CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and Fuji Heavy Industries Ltd. (herein “FUJI”) are pleased to explain the emission control system warranty on your 2001 and later small off-road engine (herein “engine”). In California, the engine must be designed, built and equipped to meet the State’s stringent anti-smog standards. FUJI must warrant the emission control system on your engine for the period of time described below, provided there has been no abuse, neglect or improper maintenance of your engine. Your emission control system may include parts such as the carburetor and the ignition system. Also included may be hoses, connectors and other emission-related assemblies. Where a warrantable condition exists, FUJI will repair your engine at no cost to you including diagnosis, parts and labor. MANUFACTURER’S WARRANTY COVERAGE: The 2001 and later engines are warranted for two (2) years. If any emission related part on your engine is defective, the part will be repaired or replaced by FUJI. OWNER’S WARRANTY RESPONSIBILITIES: As the engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual. FUJI recommends that you retain all receipts covering maintenance on your engine, but FUJI cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. As the engine owner, you should, however, be aware that FUJI may deny you warranty coverage if your engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications. You are responsible for presenting your engine to a dealer, distributor or service provider authorized by Textron Golf, Turf & Specialty Products Augusta, Georgia, (herein “Textron Golf, Turf & Specialty Products”) to which FUJI supplies the engine as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, you should contact the Textron Golf, Turf & Specialty Products Warranty Department at 1-800-241-5855. LIMITED WARRANTY on Emission Control Systems - California Only - FUJI, Tokyo, Japan, warrants to the owner of the 2001 and later engine that the engine (1) has been designed, built and equipped so as to conform at the time of manufacture with the applicable regulations of the California Air Resources Board, and (2) is free from defects in materials and workmanship which could cause it to fail to conform with those regulations as may be applicable in the terms and conditions stated below. A. WARRANTY COMMENCEMENT DATE The warranty period begins on the date the engine is delivered to a first retail purchaser. B. LENGTH OF COVERAGE FUJI warrants to a first retail purchaser and each subsequent purchaser that the engine is free from defects in materials and workmanship which could cause the failure of a warranted emission-related part for a period of two (2) years after the date of delivery to the first retail purchaser. C. WHAT IS COVERED: 1. REPAIR OR REPLACEMENT <strong>PARTS</strong> Repairs and replacement of any warranted part will be performed at no charge to you by an authorized dealer, distributor or a service provider. You may contact the Textron Golf, Turf & Specialty Products Warranty Department at 1-800-241-5855 to get the nearest appropriate location where your warranty repairs are performed. 2. WARRANTY PERIOD This warranty continues for a period of two (2) years and shall apply only to the repair, replacement or adjustment of the component parts which are not scheduled for replacement as required maintenance. Further, component parts which are scheduled only for regular inspection to the effect of “repair or replace as necessary” shall be warranted for the warranty period. Any warranted Engine Shop Rebuild and Parts Manual Page G-11
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NOTES TO OBTAIN A COPY OF THE LIMIT
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TABLE OF CONTENTS Section Page No.
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TABLE OF CONTENTS Notes: Page vi En
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HOW TO USE THIS MANUAL viii Engine
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ENGINE DISASSEMBLY Notes: Page A-ii
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ENGINE DISASSEMBLY D. Remove the ti
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ENGINE DISASSEMBLY A 2 6 3 Push spr
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ENGINE DISASSEMBLY Notes: Page B-ii
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ENGINE DISASSEMBLY Remove the Crank
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ENGINE DISASSEMBLY 1 3 2 Crankcase
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ENGINE DISASSEMBLY 1 5 4 6 3 2 A Se
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ENGINE DISASSEMBLY A 1 2 4 5 6 8 3
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ENGINE DISASSEMBLY Notes: Page B-10
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ENGINE MEASUREMENTS Notes: Page C-i
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ENGINE MEASUREMENTS F. Turn the cyl
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ENGINE MEASUREMENTS Measure each po
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0 ENGINE MEASUREMENTS C 10 20 30 40
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ENGINE MEASUREMENTS Cylinder head C
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0 50 0 50 ENGINE MEASUREMENTS Valve
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ENGINE MEASUREMENTS 1" Recommended
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ENGINE MEASUREMENTS Notes: Page C-1
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ENGINE REASSEMBLY Notes: Page D-ii
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ENGINE REASSEMBLY A. Apply a coat o
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ENGINE REASSEMBLY C. Using a depth
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ENGINE REASSEMBLY An electric drill
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Page 68 and 69: ENGINE REASSEMBLY Install New Valve
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Page 82 and 83: ENGINE Illustrated Parts Breakdown
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Page 102 and 103: LIMITED WARRANTY - CALIFORNIA (1995
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ENGINE SHOP REBUILD & SERVICE PARTS MANUAL - Jacobsen

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