ENGINE SHOP REBUILD & SERVICE PARTS MANUAL - Jacobsen

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ENGINE Illustrated Parts Breakdown When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY. 175 601560 CYLINDER BAFFLE, EXHAUST (1 PIECE MAN/EXH) ............................... 1 176 26642-G01 CYLINDER BAFFLE, EXHAUST .................................................................. 1 177 26681-G01 BOLT, FLANGED, M6 X 1 X 8MM................................................................ 6 178 26673-G01 BOLT, FLANGED, M8 X 1.25 X 50MM......................................................... 4 179 180 72507-G01 VALVE, INTAKE ............................................................................................ 2 181 182 26675-G01 BOLT, FLANGED, M8 X 1.25 X 40MM......................................................... 2 183 26673-G01 BOLT, FLANGED, M8 X 1.25 X 50MM......................................................... 4 184 26674-G01 BOLT, FLANGED, M8 X 1.25 X 60MM......................................................... 1 185 186 26716-G01 GASKET, CYLINDER HEAD, 295 cc ENGINE ONLY .................................. 1 187 72512-G01 GASKET, CYLINDER HEAD, 350 cc ENGINE ONLY .................................. 1 188 189 72540-G01 PISTON (STANDARD), 350 cc ENGINE ONLY ........................................... 2 190 72541-G01 PISTON (.25MM OVERSIZE), 350 cc ENGINE ONLY................................. 2 191 72542-G01 PISTON (.50MM OVERSIZE), 350 cc ENGINE ONLY................................. 2 192 193 72543-G01 PISTON RING SET (STANDARD), 350 cc ENGINE ONLY ......................... 2 194 72544-G01 PISTON RING SET (.25MM OVERSIZE), 350 cc ENGINE ONLY............... 2 195 72545-G01 PISTON RING SET (.50MM OVERSIZE), 350 cc ENGINE ONLY............... 2 196 72857-G01 VALVE, EXHAUST (1 PIECE MAN/EXH) ..................................................... 2 197 72508-G01 VALVE, EXHAUST........................................................................................ 2 198 26728-G01 BRACKET, CHOKE CABLE................................................................................ 1 199 26727-G01 GASKET, AIR CLEANER.................................................................................... 1 200 72840-G02 CARBURETOR (STANDARD), 295 cc ENGINE ONLY...................................... 1 201 72840-G03 CARBURETOR (STANDARD), 350 cc ENGINE ONLY...................................... 1 202 26706-G01 FLANGE NUT, M6 X 1.0...................................................................................... 2 203* 72854-G01 INSULATOR, 350 cc ENGINE ONLY .................................................................. 1 204 26726-G01 GASKET, CARBURETOR................................................................................... 1 Page F-12 Engine Shop Rebuild and Parts Manual
Illustrated Parts Breakdown ENGINE When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY. 205 72883-G01 INSULATOR, 295 cc ENGINE ONLY ................................................................. 1 206 26726-G01 GASKET, ENGINE.............................................................................................. 1 207 208 72656-G01 ALUMINUM GASKET ......................................................................................... 2 209 72655-G01 BANJO UNION.................................................................................................... 1 210 72654-G01 BANJO BOLT ...................................................................................................... 1 211 212 72653-G01 RUBBER RETURN HOSE (INCLUDES ITEMS 213 - 215) ................................ 1 213 72677-G01 RUBBER HOSE, 6 MM ID X 12 MM OD X 145 MM LG ............................... 1 214 72678-G01 MESH PROTECTIVE COVER...................................................................... 1 215 72679-G01 HOSE CLAMP .............................................................................................. 2 216 217 601556 ROCKER ARM ASSEMBLY (INCLUDES ITEMS 218, 219) (1 PIECE MAN/EXH).................................................................................... 1 218 601557 SCREW, M5 X .5 X 18.5MM (1 PIECE MAN/EXH) ............................... 4 219 601558 NUT, M5 X .5 (1 PIECE MAN/EXH)....................................................... 4 220 221 601563 CAMSHAFT (1 PIECE MAN/EXH) ............................................................... 1 222 26599-G01 GASKET, CAMSHAFT COVER (1 PIECE MAN/EXH) ................................. 1 223 224 72869-G01 BRACKET, IGNITION COIL 350CC (1 PIECE MAN/EXH)........................... 1 225 72885-G01 BRACKET, IGNITION COIL, 295CC (1 PIECE MAN/EXH).......................... 1 226 72870-G01 FLANGED BOLT, M6 X 1 X 12MM (1 PIECE MAN/EXH) ............................ 1 227 72871-G01 SCREW AND WASHER ASSEMBLY(1 PIECE MAN/EXH) ......................... 2 228 229 601559 BRACKET, CHOKE CABLE (1 PIECE MAN/EXH)....................................... 1 230 231 72863-G01 GASKET, BREATHER COVER, INNER (1 PIECE MAN/EXH) .................... 1 232 72859-G01 PLATE, BREATHER (1 PIECE MAN/EXH) .................................................. 1 233 72862-G01 GASKET, BREATHER COVER, OUTER (1 PIECE MAN/EXH) ................... 1 Engine Shop Rebuild and Parts Manual Page F-13
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19 13 17 9 11 16 15 7 18 3 4 6 5 8
Page 4 and 5:
NOTES TO OBTAIN A COPY OF THE LIMIT
Page 6 and 7:
TABLE OF CONTENTS Section Page No.
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TABLE OF CONTENTS Notes: Page vi En
Page 10 and 11:
HOW TO USE THIS MANUAL viii Engine
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ENGINE DISASSEMBLY Notes: Page A-ii
Page 14 and 15:
ENGINE DISASSEMBLY D. Remove the ti
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14 13 18 15 16 17 20 21 19 22 25 27
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ENGINE DISASSEMBLY A 2 6 3 Push spr
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ENGINE DISASSEMBLY Notes: Page B-ii
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ENGINE DISASSEMBLY Remove the Crank
Page 24 and 25:
ENGINE DISASSEMBLY 1 3 2 Crankcase
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ENGINE DISASSEMBLY 1 5 4 6 3 2 A Se
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ENGINE DISASSEMBLY A 1 2 4 5 6 8 3
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ENGINE DISASSEMBLY Notes: Page B-10
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ENGINE MEASUREMENTS Notes: Page C-i
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ENGINE MEASUREMENTS F. Turn the cyl
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ENGINE MEASUREMENTS Measure each po
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0 ENGINE MEASUREMENTS C 10 20 30 40
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ENGINE MEASUREMENTS Cylinder head C
Page 42 and 43: 0 50 0 50 ENGINE MEASUREMENTS Valve
Page 44 and 45: ENGINE MEASUREMENTS 1" Recommended
Page 46 and 47: ENGINE MEASUREMENTS Notes: Page C-1
Page 48 and 49: ENGINE REASSEMBLY Notes: Page D-ii
Page 50 and 51: ENGINE REASSEMBLY A. Apply a coat o
Page 52 and 53: ENGINE REASSEMBLY C. Using a depth
Page 54 and 55: ENGINE REASSEMBLY An electric drill
Page 56 and 57: ENGINE REASSEMBLY C 120 o Compressi
Page 58 and 59: ENGINE REASSEMBLY 14 12 8 2 13 4 7
Page 60 and 61: ENGINE REASSEMBLY Make sure the gea
Page 62 and 63: ENGINE REASSEMBLY A Follow numbers
Page 64 and 65: ENGINE REASSEMBLY Notes: Page D-16
Page 66 and 67: ENGINE REASSEMBLY Notes: Page E-ii
Page 68 and 69: ENGINE REASSEMBLY Install New Valve
Page 70 and 71: ENGINE REASSEMBLY Install the Front
Page 72 and 73: ENGINE REASSEMBLY A 8 7 6 1 3 2 5 B
Page 74 and 75: ENGINE REASSEMBLY 7 17 10 12 9 8 13
Page 76 and 77: ENGINE REASSEMBLY 29 31 27 28 25 23
Page 78 and 79: ENGINE REASSEMBLY B 3 2 1 4 Follow
Page 80 and 81: ENGINE REASSEMBLY 7 6 1 4 3 2 5 Fig
Page 82 and 83: ENGINE Illustrated Parts Breakdown
Page 96 and 97: LIMITED WARRANTY Notes: Page G-ii E
Page 98 and 99: LIMITED WARRANTY - FEDERAL deny war
Page 100 and 101: LIMITED WARRANTY - FEDERAL (2001) Y
Page 102 and 103: LIMITED WARRANTY - CALIFORNIA (1995
Page 112: LIMITED WARRANTY - CALIFORNIA (2004
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ENGINE SHOP REBUILD & SERVICE PARTS MANUAL - Jacobsen

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