ENGINE SHOP REBUILD & SERVICE PARTS MANUAL - Jacobsen

TABLE OF CONTENTS
Section
Page No.
How to use the E-Z-GO Service Manual.............. ............................................. .......................................... vii
Federal and California Emissions Warranty Statements.................................... ....................................Section G
ENGINE DISASSEMBLY
A
CYLINDER HEAD REMOVAL
• Air Cleaner........................................... ............................................. ......................................... A-1
• Carburetor............................................ ............................................. ......................................... A-1
• Coil and Bracket .................................. ............................................. ......................................... A-1
• Blower Housing.................................... ............................................. ......................................... A-1
• Exhaust Manifold ................................. ............................................. ......................................... A-1
• Rear Cylinder Baffle............................. ............................................. ......................................... A-1
• Front Timing Belt Cover ....................... ............................................. ......................................... A-1
• Idler, Timing Belt and Cam Gear.......... ............................................. ......................................... A-1
• Rear Timing Belt Cover........................ ............................................. ......................................... A-2
• Front Cylinder Baffle ............................ ............................................. ......................................... A-2
• Rocker Cover and Gasket ................... ............................................. ......................................... A-2
• Rocker Assembly and Cam Shaft........ ............................................. ......................................... A-2
• Cylinder Head and Gasket................... ............................................. ......................................... A-2
• Valves .................................................. ............................................. ......................................... A-3
• Valve Guides........................................ ............................................. ......................................... A-3
ENGINE DISASSEMBLY
B
CRANKCASE DISASSEMBLY
• Oil Filter ............................................... ............................................. ......................................... B-1
• Fan Hub ............................................... ............................................. ......................................... B-1
• Pulser Coil ........................................... ............................................. ......................................... B-1
• Oil Pressure Switch ............................. ............................................. ......................................... B-1
• Oil Pump .............................................. ............................................. ......................................... B-1
• Crankcase End Cover.......................... ............................................. ......................................... B-2
• End Cover Gasket and Oil Feed O-Ring ........................................... ......................................... B-2
• Balancer Shaft ..................................... ............................................. ......................................... B-2
• Pistons ................................................. ............................................. ......................................... B-2
• Crankshaft............................................ ............................................. ......................................... B-2
• Balancer and Crankshaft Seals ........... ............................................. ......................................... B-2
• Balancer Shaft and Crankcase Bearings........................................... ......................................... B-2
• PCV Valve............................................ ............................................. ......................................... B-3
• Crankcase End Cover.......................... ............................................. ......................................... B-3
• Piston and Connecting Rod ................. ............................................. ......................................... B-3
• Crankshaft Bearing .............................. ............................................. ......................................... B-3
Engine Shop Rebuild and Parts Manual
Page iii