ENGINE SHOP REBUILD & SERVICE PARTS MANUAL - Jacobsen

ENGINE REASSEMBLY
TABLE OF CONTENTS FOR SECTION ‘E’
SECTION TITLE
E
PAGE NO.
CYLINDER HEAD ASSEMBLY........................................................................................................E - 1
Install Valve Guides...............................................................................................................E - 1
Cutting Valve Seats...............................................................................................................E - 1
Lap the Valves.......................................................................................................................E - 1
Install New Valve Stem Seals................................................................................................E - 2
Install the Valves ...................................................................................................................E - 2
Install the Cylinder Head on the Crankcase ..........................................................................E - 2
Install the Camshaft...............................................................................................................E - 2
Install the Rocker Assembly ..................................................................................................E - 2
Install the Rear Timing Belt Cover.........................................................................................E - 3
Install the Drive and Cam Pulleys, Idler and Timing Belt.......................................................E - 3
Install the Front Timing Belt Cover ........................................................................................E - 4
Install the Front Cylinder Baffle .............................................................................................E - 4
Install the Rear Cylinder Baffle..............................................................................................E - 4
Install the Exhaust Manifold and Gasket ...............................................................................E - 4
Install the Blower Housing.....................................................................................................E - 4
Install the Coil Mounting Bracket and Coil Assembly ............................................................E - 4
Adjust the Valves...................................................................................................................E - 4
Install the Spark Plugs...........................................................................................................E - 4
Install the Rocker Cover ........................................................................................................E - 5
Install the Carburetor.............................................................................................................E - 5
LIST OF ILLUSTRATIONS
Fig. E-1 Valves and Valve Clearance..............................................................................................E - 6
Fig. E-2 Valves con’t .......................................................................................................................E - 7
Fig. E-3 Cylinder Head, Cam Shaft and Rocker Assembly .............................................................E - 8
Fig. E-4 Cylinder Head, Cam Shaft, Rocker Assembly con’t ..........................................................E - 9
Fig. E-5 Timing Belt Covers, Drive and Cam Pulleys, Idler and Timing Belt.................................E - 10
Fig. E-6 Timing Belt Covers, Drive and Cam Pulleys, Idler and Timing Belt con’t ........................E - 11
Fig. E-7 Timing Belt Covers, Drive and Cam Pulleys, Idler and Timing Belt con’t ........................E - 12
Fig. E-8 Rocker Cover...................................................................................................................E - 13
Fig. E-9 Carburetor........................................................................................................................E - 14
Engine Shop Rebuild and Parts Manual
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