ENGINE SHOP REBUILD & SERVICE PARTS MANUAL - Jacobsen

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<strong>ENGINE</strong> Illustrated Parts Breakdown When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. G** Indicates consult Customer Service Department for additional information. ITEM PART NO. 1 2 3 4 5 DESCRIPTION QTY. 234 72877-G01 COVER, BREATHER COMPLETE (1 PIECE MAN/EXH) ............................ 1 235 72879-G01 BOLT, FLANGED, M6 X 1 X 40MM (1 PIECE MAN/EXH)............................ 4 Page F-14 Engine Shop Rebuild and Parts Manual
LIMITED WARRANTY TABLE OF CONTENTS FOR SECTION ‘G’ SECTION TITLE G PAGE NO. FEDERAL EMISSION CONTROL WARRANTY STATEMENT ........................................................ G-1 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT(1995-1999)............................... G-5 YOUR WARRANTY RIGHTS AND OBLIGATIONS .............................................................. G-5 LIMITED WARRANTY on Emission Control Systems - California Only -............................... G-5 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT (2000)........................................ G-8 YOUR WARRANTY RIGHTS AND OBLIGATIONS .............................................................. G-8 LIMITED WARRANTY on Emission Control Systems - California Only -............................... G-8 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT (2001)...................................... G-11 YOUR WARRANTY RIGHTS AND OBLIGATIONS ............................................................ G-11 LIMITED WARRANTY on Emission Control Systems - California Only -............................. G-11 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT (2004)...................................... G-14 YOUR WARRANTY RIGHTS AND OBLIGATIONS ............................................................ G-14 LIMITED WARRANTY on Emission Control Systems - California Only -............................. G-14 Engine Shop Rebuild and Parts Manual Page G-i
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19 13 17 9 11 16 15 7 18 3 4 6 5 8
Page 4 and 5:
NOTES TO OBTAIN A COPY OF THE LIMIT
Page 6 and 7:
TABLE OF CONTENTS Section Page No.
Page 8 and 9:
TABLE OF CONTENTS Notes: Page vi En
Page 10 and 11:
HOW TO USE THIS MANUAL viii Engine
Page 12 and 13:
ENGINE DISASSEMBLY Notes: Page A-ii
Page 14 and 15:
ENGINE DISASSEMBLY D. Remove the ti
Page 16 and 17:
14 13 18 15 16 17 20 21 19 22 25 27
Page 18 and 19:
ENGINE DISASSEMBLY A 2 6 3 Push spr
Page 20 and 21:
ENGINE DISASSEMBLY Notes: Page B-ii
Page 22 and 23:
ENGINE DISASSEMBLY Remove the Crank
Page 24 and 25:
ENGINE DISASSEMBLY 1 3 2 Crankcase
Page 26 and 27:
ENGINE DISASSEMBLY 1 5 4 6 3 2 A Se
Page 28 and 29:
ENGINE DISASSEMBLY A 1 2 4 5 6 8 3
Page 30 and 31:
ENGINE DISASSEMBLY Notes: Page B-10
Page 32 and 33:
ENGINE MEASUREMENTS Notes: Page C-i
Page 34 and 35:
ENGINE MEASUREMENTS F. Turn the cyl
Page 36 and 37:
ENGINE MEASUREMENTS Measure each po
Page 38 and 39:
0 ENGINE MEASUREMENTS C 10 20 30 40
Page 40 and 41:
ENGINE MEASUREMENTS Cylinder head C
Page 42 and 43:
0 50 0 50 ENGINE MEASUREMENTS Valve
Page 44 and 45: ENGINE MEASUREMENTS 1" Recommended
Page 46 and 47: ENGINE MEASUREMENTS Notes: Page C-1
Page 48 and 49: ENGINE REASSEMBLY Notes: Page D-ii
Page 50 and 51: ENGINE REASSEMBLY A. Apply a coat o
Page 52 and 53: ENGINE REASSEMBLY C. Using a depth
Page 54 and 55: ENGINE REASSEMBLY An electric drill
Page 56 and 57: ENGINE REASSEMBLY C 120 o Compressi
Page 58 and 59: ENGINE REASSEMBLY 14 12 8 2 13 4 7
Page 60 and 61: ENGINE REASSEMBLY Make sure the gea
Page 62 and 63: ENGINE REASSEMBLY A Follow numbers
Page 64 and 65: ENGINE REASSEMBLY Notes: Page D-16
Page 66 and 67: ENGINE REASSEMBLY Notes: Page E-ii
Page 68 and 69: ENGINE REASSEMBLY Install New Valve
Page 70 and 71: ENGINE REASSEMBLY Install the Front
Page 72 and 73: ENGINE REASSEMBLY A 8 7 6 1 3 2 5 B
Page 74 and 75: ENGINE REASSEMBLY 7 17 10 12 9 8 13
Page 76 and 77: ENGINE REASSEMBLY 29 31 27 28 25 23
Page 78 and 79: ENGINE REASSEMBLY B 3 2 1 4 Follow
Page 80 and 81: ENGINE REASSEMBLY 7 6 1 4 3 2 5 Fig
Page 82 and 83: ENGINE Illustrated Parts Breakdown
Page 96 and 97: LIMITED WARRANTY Notes: Page G-ii E
Page 98 and 99: LIMITED WARRANTY - FEDERAL deny war
Page 100 and 101: LIMITED WARRANTY - FEDERAL (2001) Y
Page 102 and 103: LIMITED WARRANTY - CALIFORNIA (1995
Page 112: LIMITED WARRANTY - CALIFORNIA (2004
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