ENGINE SHOP REBUILD & SERVICE PARTS MANUAL - Jacobsen

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ENGINE SHOP REBUILD & SERVICE PARTS MANUAL 295cc and 350cc ENGINE E-Z-GO Division of Textron, Inc. reserves the right to make design changes without obligation to make these changes on units previously sold and the information contained in this manual is subject to change without notice. E-Z-GO Division of Textron, Inc. is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. CUSTOMER SERVICE DEPARTMENT IN USA PHONE: 1-800-241-5855 FAX: 1-800-448-8124 OUTSIDE USA PHONE: 010-1-706-798-4311, FAX: 010-1-706-771-4609 E-Z-GO DIVISION OF TEXTRON, INC., 1451 MARVIN GRIFFIN RD., AUGUSTA, GEORGIA USA 30906 Engine Shop Rebuild and Parts Manual Page i
Page 1: 19 13 17 9 11 16 15 7 18 3 4 6 5 8
Page 5 and 6: TABLE OF CONTENTS Section Page No.
Page 7 and 8: TABLE OF CONTENTS Section Page No.
Page 9 and 10: HOW TO USE THIS MANUAL This manual
Page 11 and 12: ENGINE DISASSEMBLY TABLE OF CONTENT
Page 13 and 14: ENGINE DISASSEMBLY CYLINDER HEAD RE
Page 15 and 16: ENGINE DISASSEMBLY VALVE REMOVAL Re
Page 17 and 18: ENGINE DISASSEMBLY 7 13 14 Crankcas
Page 19 and 20: ENGINE DISASSEMBLY TABLE OF CONTENT
Page 21 and 22: ENGINE DISASSEMBLY CRANKCASE DISASS
Page 23 and 24: ENGINE DISASSEMBLY C. To remove a b
Page 25 and 26: ENGINE DISASSEMBLY A Grind off or C
Page 27 and 28: ENGINE DISASSEMBLY Brass drift To d
Page 29 and 30: ENGINE DISASSEMBLY B 5 6 7 3 4 Inse
Page 31 and 32: ENGINE MEASUREMENTS TABLE OF CONTEN
Page 33 and 34: ENGINE MEASUREMENTS C ENGINE MEASUR
Page 35 and 36: ENGINE MEASUREMENTS Wrist Pin (See
Page 37 and 38: ENGINE MEASUREMENTS B 1 B 2 A B C C
Page 39 and 40: ENGINE MEASUREMENTS Balancer shaft
Page 41 and 42: ENGINE MEASUREMENTS SPECS STD. (in)
Page 43 and 44: ENGINE MEASUREMENTS Rocker shaft as
Page 45 and 46: ENGINE MEASUREMENTS DESCRIPTION ft
Page 47 and 48: ENGINE REASSEMBLY TABLE OF CONTENTS
Page 49 and 50: ENGINE REASSEMBLY ‘CRANKCASE ASSE
Page 51 and 52: ENGINE REASSEMBLY Install New Crank
Page 53 and 54:
ENGINE REASSEMBLY 1. Place key in t
Page 55 and 56:
ENGINE REASSEMBLY Service piston ri
Page 57 and 58:
ENGINE REASSEMBLY A 1 3 7 6 5 4 8 2
Page 59 and 60:
ENGINE REASSEMBLY A Fill crankshaft
Page 61 and 62:
ENGINE REASSEMBLY 15 16 20 22 14 13
Page 63 and 64:
ENGINE REASSEMBLY Press lightly wit
Page 65 and 66:
ENGINE REASSEMBLY TABLE OF CONTENTS
Page 67 and 68:
ENGINE REASSEMBLY CYLINDER HEAD ASS
Page 69 and 70:
ENGINE REASSEMBLY F. Install the ca
Page 71 and 72:
ENGINE REASSEMBLY Install the Rocke
Page 73 and 74:
ENGINE REASSEMBLY A B 3 1 2 C 7 8 P
Page 75 and 76:
ENGINE REASSEMBLY A 6 Item 5 5 3 5
Page 77 and 78:
ENGINE REASSEMBLY A Align notch and
Page 79 and 80:
ENGINE REASSEMBLY 3 4 1 2 A Rocker
Page 81 and 82:
Illustrated Parts Breakdown F ILLUS
Page 83 and 84:
Illustrated Parts Breakdown ENGINE
Page 85 and 86:
Page 87 and 88:
Page 89 and 90:
Page 91 and 92:
Page 93 and 94:
Page 95 and 96:
LIMITED WARRANTY TABLE OF CONTENTS
Page 97 and 98:
LIMITED WARRANTY - FEDERAL FEDERAL
Page 99 and 100:
LIMITED WARRANTY - FEDERAL (2001) E
Page 101 and 102:
LIMITED WARRANTY - CALIFORNIA (1995
Page 103 and 104:
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Page 111 and 112:
Page 114:
E-Z-GO Division of Textron Inc. 145
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ENGINE SHOP REBUILD & SERVICE PARTS MANUAL - Jacobsen

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