ENGINE SHOP REBUILD & SERVICE PARTS MANUAL - Jacobsen
ENGINE SHOP REBUILD & SERVICE PARTS MANUAL - Jacobsen
ENGINE SHOP REBUILD & SERVICE PARTS MANUAL - Jacobsen
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TABLE OF CONTENTS<br />
Section<br />
Page No.<br />
<strong>ENGINE</strong> MEASUREMENTS AND SPECIFICATIONS C<br />
<strong>ENGINE</strong> MEASUREMENTS AND SPECIFICATIONS<br />
• Check Flatness of Crankcase, End Cover and Cylinder Head .......... .........................................C-1<br />
• Crankcase Cylinder Bores ................... ............................................. .........................................C-2<br />
• Crankcase and End Cover Crankshaft Bearing Bores ...................... .........................................C-2<br />
• Crankshaft Journals and Gear............. ............................................. .........................................C-2<br />
• Crankcase and End Cover Balancer Shaft Bearing Bores ................ .........................................C-2<br />
• Balancer Shaft Journals and Gear....... ............................................. .........................................C-2<br />
• Piston................................................... ............................................. .........................................C-2<br />
• Wrist Pin .............................................. ............................................. .........................................C-3<br />
• Connecting Rod................................... ............................................. .........................................C-3<br />
• Cylinder Head Cam and Rocker Shaft Bores .................................... .........................................C-3<br />
• Valves Guides and Seats..................... ............................................. .........................................C-3<br />
• Valves and Valve Springs .................... ............................................. .........................................C-3<br />
• Camshaft ............................................. ............................................. .........................................C-3<br />
• Rocker Shaft and Rocker Arms ........... ............................................. .........................................C-3<br />
• Piston Ring Gap................................... ............................................. .........................................C-3<br />
• Torque Specifications........................... ............................................. .........................................C-3<br />
<strong>ENGINE</strong> REASSEMBLY<br />
D<br />
CRANKCASE ASSEMBLY<br />
• Honing the Cylinder Bores................... ............................................. .........................................D-1<br />
• Pistons and Connecting Rods ............. ............................................. .........................................D-1<br />
• Piston Rings......................................... ............................................. .........................................D-2<br />
• Crankcase End Cover.......................... ............................................. .........................................D-2<br />
• Crankcase Bearings ............................ ............................................. .........................................D-2<br />
• Crankshaft Bearing .............................. ............................................. .........................................D-3<br />
• Crankshaft and Balancer Shaft Seals.. ............................................. .........................................D-3<br />
• Crankshaft ........................................... ............................................. .........................................D-3<br />
• Pistons ................................................. ............................................. .........................................D-3<br />
• Balancer Shaft ..................................... ............................................. .........................................D-3<br />
• Checking Crankshaft and Balancer Shaft Endplay............................ .........................................D-4<br />
• End-Play Spacers ................................ ............................................. .........................................D-4<br />
• Oil Feed O-Ring................................... ............................................. .........................................D-4<br />
• Crankcase End Cover Gasket ............. ............................................. .........................................D-4<br />
• Crankcase End Cover.......................... ............................................. .........................................D-4<br />
• Oil Pump Gear Rotors ......................... ............................................. .........................................D-5<br />
Page iv<br />
Engine Shop Rebuild and Parts Manual