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TP-P572-V-00 CHECK SHEET NO. V3 (Continued) NECK FLEXION TEST (S572.193) Dummy Serial No._________ Technician_________________________ Test Date___________ __6 Table II lists the parts that make up the head form assembly. The base of the neck is mounted on the neck mounting plate with four 10-24 x ⅝ SHCS and four flat washers (Figure 16), with the bib simulator located between the base of the neck and the neck mounting plate. Four ¼ -20 SHCS are used to mount the neck and head form assembly to the Part 572 neck pendulum. Table II. Head Form Assembly Parts Item Quantity Part Number Description Number 1 1 180-9002 Head Form 2 1 180-9060 Spacer 3 1 180-9040 Potentiometer Inner-Rod Assembly 4 1 180-9030 Potentiometer Outer-Rod Assembly 5 1 180-2000 Neck Assembly (Ref.) 6 1 180-9058 Neck Mounting Plate 7 2 9001021 Screw, SHSS 5/16 x 5/8 Shoulder w/ ¼- 20 x 7/16 Thread 8 2 180-9021 Bracket, Potentiometer Pivot 9 4 9000155 Screw, SSCP #6-40 x ¼ 10 2 SA572-S51 Chest Rotary Potentiometer 11 2 180-9010 Potentiometer Housing Assembly 12 1 180-3006 Simulator, Bib 13 4 9000224 Screw, SHCS #10-24 x 5/8 The Upper Neck Bracket (180-2006) of the Neck Assembly is not utilized for Neck Qualification Tests. __7 __8 __9 __10 __11 Soak the neck assembly in a controlled environment at a temperature and relative humidity indicated in Table V3 for at least four hours prior to a test. Record the length of time for the soak and the maximum and minimum temperature and humidity in Table V3. Verify that each measurement meets specification by indicating “Pass” or “Fail” in the far right column. Inspect the neck for deformation, tears or breaks in the rubber. Replace the neck if deformation or damage is observed. Inspect the two nodding blocks for deformation or damage. Deformed nodding blocks can cause the head to rattle and allow improper loading of the nodding joint and should be replaced. Remove the hex jam nut (9000018), 1.06 OD x .53 ID x .06 washer (9001260), and lower neck bushing (180-2005) from the end of the neck cable. Uninstall the four #10-24 x 5/8 FHCS to detach the nodding joint ass embly (with nodding blocks) from the neck (Figure 17). Remove the neck cable (180-2013) from the neck assembly (180-2000). The upper neck bushing should be present, but need not be removed. -21-
TP-P572-V-00 CHECK SHEET NO. V3 (Continued) NECK FLEXION TEST (S572.193) Dummy Serial No._________ Technician_________________________ Test Date___________ Figure 17. Removing the nodding joint assembly __12 __13 Inspect the neck cable by observing the condition of the strands. If they are not tightly wound, if frays are visible, or the cable appears larger in diameter on one end, replace the cable. If the cable is permanently bent, replace the cable. With the upper neck bushing installed, insert the neck cable through the top of the neck. -22-
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Rev. 09/19/2012 SEPTEMBER 2012 U.S.
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SINCAP MDB LABORATORY TEST PROCEDUR
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SINCAP MDB LABORATORY TEST PROCEDUR
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SINCAP MDB - 2 1. PURPOSE AND APPLI
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SINCAP MDB - 4 2.3. TEST VEHICLE AS
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SINCAP MDB - 6 schedule in cases of
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SINCAP MDB - 8 (10) The position of
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SINCAP MDB - 10 Figure 2 - Typical
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SINCAP MDB - 12 D. A written calibr
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SINCAP MDB - 14 before the MDB cont
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SINCAP MDB - 16 shows not only curt
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SINCAP MDB - 18 (2) Measure the dis
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SINCAP MDB - 20 D. BARRIER PHOTOGRA
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SINCAP MDB - 22 NOTE: The test labo
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SINCAP MDB - 24 9.8 STILL PHOTOGRAP
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SINCAP MDB - 26 No. 050 - Post-Test
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SINCAP MDB - 28 NOTE: The numbering
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SINCAP MDB - 30 (1) NHTSA Number (s
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SINCAP MDB - 32 H. CALCULATION OF V
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SINCAP MDB - 34 NOTE: The “As Tes
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SINCAP MDB - 36 Figure 9 - Moving D
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SINCAP MDB - 38 (1) With the seat
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SINCAP MDB - 40 (6) If the seat and
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SINCAP MDB - 42 seat controls the f
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SINCAP MDB - 44 combined cable bund
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SINCAP MDB - 46 NR NB Nose to Rim -
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SINCAP MDB - 48 A B C D E F G H I J
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SINCAP MDB - 50 C. MOVING DEFORMABL
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SINCAP MDB - 52 A. MDB Centerline t
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SINCAP MDB - 54 12.9 REMOVAL OF TES
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SINCAP MDB - 56 F. TEST REPORT No t
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SINCAP MDB - 58 M. The Contractor m
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SINCAP MDB - 60 13.4 NOTIFICATION O
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SINCAP MDB - 62 E. DRAFT TEST REPOR
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SINCAP MDB - 64 H. DELIVERABLE SCHE
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U.S. DEPARTMENT OF TRANSPORTATION T
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List of Figures TP-P572-U-00 Figure
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TP-P572-U-00 1. PURPOSE AND APPLICA
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TP-P572-U-00 8. CALIBRATION AND TES
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TP-P572-U-00 10. PRETEST REQUIREMEN
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TP-P572-U-00 10. PRETEST REQUIREMEN
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TP-P572-U-00 14. CHECK SHEETS CHECK
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TP-P572-U-00 CHECK SHEET NO. U1 (Co
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TP-P572-U-00 CHECK SHEET NO. U2 HEA
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Page 93 and 94: TP-P572-U-00 __4 __5 CHECK SHEET NO
Page 97 and 98: TP-P572-U-00 CHECK SHEET NO. U4 SHO
Page 99 and 100: TP-P572-U-00 CHECK SHEET NO. U5 RIB
Page 105 and 106: TP-P572-U-00 CHECK SHEET NO. U7 ABD
Page 113 and 114: TP-P572-U-00
Page 115 and 116: TP-P572-V-00 Feb 2011 U.S. DEPARTME
Page 117 and 118: TP-P572-V-00 List of Figures Figure
Page 119 and 120: TP-P572-V-00 List of Tables Table V
Page 121 and 122: TP-P572-V-00 3. SECURITY….Continu
Page 123 and 124: TP-P572-V-00 9. PHOTOGRAPHIC DOCUME
Page 125 and 126: TP-P572-V-00 10. PRETEST REQUIREMEN
Page 127 and 128: TP-P572-V-00 14. CHECK SHEETS CHECK
Page 129 and 130: TP-P572-V-00 CHECK SHEET NO. V1 (Co
Page 131 and 132: TP-P572-V-00 CHECK SHEET NO. V2 HEA
Page 139: TP-P572-V-00 CHECK SHEET NO. V3 (Co
Page 149 and 150: TP-P572-V-00 CHECK SHEET NO.V3 (Con
Page 165 and 166: TP-P572-V-00 CHECK SHEET NO. V5 THO
Page 181 and 182: TP-P572-V-00 PELVIS ACETABULUM IMPA
Page 185 and 186: TP-P572-V-00 CHECK SHEET NO. V10 PE
Page 187 and 188: TP-P572-V-00 CHECK SHEET NO. V10 (C
Page 189 and 190: TP-P572-V-00 CHECK SHEET NO. V10 (C
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TP-P572-V-00 CHECK SHEET NO. V10 (C
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ATTACHMENT OF THORACIC AND ABDOMINA
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P572-V-00
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P572-V-00
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SINCAP MDB - C2 ES-2re 50th Percent
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SINCAP MDB - C4 SID-IIs 5th Percent
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SINCAP MDB - C6 close to 20.0 degre
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SINCAP MDB - D1 APPENDIX D ALUMINIU
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SINCAP MDB - D3 FIGURE 1 2.3 Measur
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SINCAP MDB - D5 2.6 Crush Strength
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APPENDIX E. DELIVERABLE GUIDELINES
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2 1. FINAL TEST REPORT Instructions
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4 Block No. 1--REPORT NUMBER SINCAP
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6 Block No. 17--KEY WORDS New Car A
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8 Measurement Description Passenger
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10 037 View of Disengaged Parking B
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12 1.7 APPENDIX B - VEHICLE AND DUM
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14 1.8 APPENDIX C - DUMMY PERFORMAN
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16 Lower Spine Acceleration (G’s)
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18 TABLE 4 - MDB Instrumentation MD
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20 DATA SHEET NO. 1 (CONTINUED) GEN
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22 DATA SHEET NO. 1 (CONTINUED) GEN
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24 DATA SHEET NO. 2 (CONTINUED) SEA
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26 DATA SHEET NO. 2 (CONTINUED) SEA
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28 DATA SHEET NO. 4 DUMMY LATERAL C
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30 DATA SHEET NO. 6 TEST VEHICLE AC
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32 DATA SHEET NO. 8 POST-TEST OBSER
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34 DATA SHEET NO. 9 MDB SUMMARY OF
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36 DATA SHEET NO. 11 TEST VEHICLE E
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38 DATA SHEET NO. 11 (CONTINUED) TE
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40 DATA SHEET NO. 13 FMVSS NO. 301
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42 3. FORMS Forms, like Data Sheets
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44 1.1 Driver’s Seat 1.1A Seat Fo
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1.2D Provide any other instructions
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With the seat in the test seat trac
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50 5. STEERING COLUMN AND WHEEL ADJ
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52 9. DEACTIVATION OF SIDE AIRBAGS
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___________________________________
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56 Rev. 09/19/2012
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FORM NO. 2 (CONTINUED) REPORT OF VE
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FORM NO. 4 MONTHLY VEHICLE STATUS R
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SINCAP MDB - F1 APPENDIX F Determin
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SINCAP MDB - F3 (11) Again apply a
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PROCEDURE FOR CHECKING AND RECORDIN
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Figure 1 - Response of X Axis Accel
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The channel outputs for the x-axis
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Polarity Check Data Sheet For Y - A
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