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TP-P572-V-00 CHECK SHEET NO. V8 PELVIS PLUG QUASI-STATIC TEST Dummy Serial No._________ Technician_________________________ Test Date___________ __1 __2 __3 __4 __5 Clean the contact surfaces of the compression device. Assure that the compression head surface and support surfaces are parallel. Place the pelvis plug on the support surface and center it under the compression head surface, assuring that the top and bottom of the plug are in full contact with the surfaces. Select a maximum displacement value within the corridors indicated in Figures 55 &56 as a halting point for the compression head. Configure the compression system to halt (and return) at the specified displacement. FORCE compression head support Plug Figure 54. Pelvis plug quasi-static test __6 Record the room temperature and humidity in Table V8. Verify that the temperature and relative humidity meets specification by indicating “Pass” or “Fail” in the far right column. __7 Record the serial number of the plug in Table V8. __8 The force and displacement measurements are collected at a minimum sample rate of 20Hz. __9 Pre-load the pelvis plug to 2.27kg (5lb) and zero both the force and displacement measurement channels. Time zero is defined at this point and all channels should be at a zero level. __10 With the channels at zero level, compress the plug at a quasi-static rate, nominally 12.7mm/min (0.5”/min), but no greater than 50.8mm/min (2”/min). __11 Stop and reverse the compression head when the displacement reaches the preselected value (see pretest setup – step 6). __12 Plot force (N) versus displacement (mm). Plot displacement (mm) versus time (ms). __13 Record the maximum force achieved at maximum displacement in Table V8. Verify that the measurements meet specification by indicating “Pass” or “Fail” in the far right column. __14 Wait at least 4 hours before utilizing the pelvis plug in any certification test or full-scale dummy test. -59-
TP-P572-V-00 CHECK SHEET NO. V8 (Continued) PELVIS PLUG QUASI-STATIC TEST Yellow area indicates required maximum 1640 1846 1926 1606 1686 Force (N) 1400 4.0mm 11.2mm 14.0mm Figure 55. Corridor for pelvis plug certification test (12.7mm, 1888N) (14.0mm, 1926N) (11.2mm, 1846N) (14.0mm, 1686N) (11.2mm, 1606N) (12.7mm, 1648N) Figure 56. Maximum force and displacement corridors for pelvis plug certification test Table V8. Pelvis Plug Quasi-Static Test Tested Parameter Units Spec. Result Laboratory Temperature C 20.6 to 22.2 Laboratory Relative Humidity % 10.0 to 70.0 Maximum Displacement mm 11.2 to 14.0 Maximum Force N 1606 to 1926 Pelvis Plug Serial No._______ Pass/ Fail -60-
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Rev. 09/19/2012 SEPTEMBER 2012 U.S.
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SINCAP MDB LABORATORY TEST PROCEDUR
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SINCAP MDB LABORATORY TEST PROCEDUR
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SINCAP MDB - 2 1. PURPOSE AND APPLI
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SINCAP MDB - 4 2.3. TEST VEHICLE AS
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SINCAP MDB - 6 schedule in cases of
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SINCAP MDB - 8 (10) The position of
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SINCAP MDB - 10 Figure 2 - Typical
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SINCAP MDB - 12 D. A written calibr
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SINCAP MDB - 14 before the MDB cont
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SINCAP MDB - 16 shows not only curt
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SINCAP MDB - 18 (2) Measure the dis
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SINCAP MDB - 20 D. BARRIER PHOTOGRA
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SINCAP MDB - 22 NOTE: The test labo
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SINCAP MDB - 24 9.8 STILL PHOTOGRAP
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SINCAP MDB - 26 No. 050 - Post-Test
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SINCAP MDB - 28 NOTE: The numbering
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SINCAP MDB - 30 (1) NHTSA Number (s
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SINCAP MDB - 32 H. CALCULATION OF V
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SINCAP MDB - 34 NOTE: The “As Tes
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SINCAP MDB - 36 Figure 9 - Moving D
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SINCAP MDB - 38 (1) With the seat
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SINCAP MDB - 40 (6) If the seat and
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SINCAP MDB - 42 seat controls the f
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SINCAP MDB - 44 combined cable bund
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SINCAP MDB - 46 NR NB Nose to Rim -
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SINCAP MDB - 48 A B C D E F G H I J
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SINCAP MDB - 50 C. MOVING DEFORMABL
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SINCAP MDB - 52 A. MDB Centerline t
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SINCAP MDB - 54 12.9 REMOVAL OF TES
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SINCAP MDB - 56 F. TEST REPORT No t
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SINCAP MDB - 58 M. The Contractor m
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SINCAP MDB - 60 13.4 NOTIFICATION O
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SINCAP MDB - 62 E. DRAFT TEST REPOR
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SINCAP MDB - 64 H. DELIVERABLE SCHE
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U.S. DEPARTMENT OF TRANSPORTATION T
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List of Figures TP-P572-U-00 Figure
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TP-P572-U-00 1. PURPOSE AND APPLICA
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TP-P572-U-00 8. CALIBRATION AND TES
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TP-P572-U-00 10. PRETEST REQUIREMEN
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TP-P572-U-00 10. PRETEST REQUIREMEN
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TP-P572-U-00 14. CHECK SHEETS CHECK
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TP-P572-U-00 CHECK SHEET NO. U1 (Co
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TP-P572-U-00 CHECK SHEET NO. U2 HEA
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TP-P572-U-00 __4 __5 CHECK SHEET NO
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TP-P572-U-00 CHECK SHEET NO. U4 SHO
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TP-P572-U-00 CHECK SHEET NO. U5 RIB
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TP-P572-U-00 CHECK SHEET NO. U7 ABD
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TP-P572-U-00
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TP-P572-V-00 Feb 2011 U.S. DEPARTME
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TP-P572-V-00 List of Figures Figure
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TP-P572-V-00 List of Tables Table V
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TP-P572-V-00 3. SECURITY….Continu
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TP-P572-V-00 9. PHOTOGRAPHIC DOCUME
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TP-P572-V-00 10. PRETEST REQUIREMEN
Page 127 and 128: TP-P572-V-00 14. CHECK SHEETS CHECK
Page 129 and 130: TP-P572-V-00 CHECK SHEET NO. V1 (Co
Page 131 and 132: TP-P572-V-00 CHECK SHEET NO. V2 HEA
Page 149 and 150: TP-P572-V-00 CHECK SHEET NO.V3 (Con
Page 165 and 166: TP-P572-V-00 CHECK SHEET NO. V5 THO
Page 177: TP-P572-V-00 CHECK SHEET NO. V7 (Co
Page 181 and 182: TP-P572-V-00 PELVIS ACETABULUM IMPA
Page 185 and 186: TP-P572-V-00 CHECK SHEET NO. V10 PE
Page 187 and 188: TP-P572-V-00 CHECK SHEET NO. V10 (C
Page 193 and 194: ATTACHMENT OF THORACIC AND ABDOMINA
Page 195 and 196: P572-V-00
Page 197 and 198: P572-V-00
Page 199 and 200: SINCAP MDB - C2 ES-2re 50th Percent
Page 201 and 202: SINCAP MDB - C4 SID-IIs 5th Percent
Page 203 and 204: SINCAP MDB - C6 close to 20.0 degre
Page 205 and 206: SINCAP MDB - D1 APPENDIX D ALUMINIU
Page 207 and 208: SINCAP MDB - D3 FIGURE 1 2.3 Measur
Page 209 and 210: SINCAP MDB - D5 2.6 Crush Strength
Page 211 and 212: APPENDIX E. DELIVERABLE GUIDELINES
Page 213 and 214: 2 1. FINAL TEST REPORT Instructions
Page 215 and 216: 4 Block No. 1--REPORT NUMBER SINCAP
Page 217 and 218: 6 Block No. 17--KEY WORDS New Car A
Page 219 and 220: 8 Measurement Description Passenger
Page 221 and 222: 10 037 View of Disengaged Parking B
Page 223 and 224: 12 1.7 APPENDIX B - VEHICLE AND DUM
Page 225 and 226: 14 1.8 APPENDIX C - DUMMY PERFORMAN
Page 227 and 228: 16 Lower Spine Acceleration (G’s)
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18 TABLE 4 - MDB Instrumentation MD
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20 DATA SHEET NO. 1 (CONTINUED) GEN
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22 DATA SHEET NO. 1 (CONTINUED) GEN
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24 DATA SHEET NO. 2 (CONTINUED) SEA
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26 DATA SHEET NO. 2 (CONTINUED) SEA
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28 DATA SHEET NO. 4 DUMMY LATERAL C
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30 DATA SHEET NO. 6 TEST VEHICLE AC
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32 DATA SHEET NO. 8 POST-TEST OBSER
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34 DATA SHEET NO. 9 MDB SUMMARY OF
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36 DATA SHEET NO. 11 TEST VEHICLE E
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38 DATA SHEET NO. 11 (CONTINUED) TE
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40 DATA SHEET NO. 13 FMVSS NO. 301
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42 3. FORMS Forms, like Data Sheets
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44 1.1 Driver’s Seat 1.1A Seat Fo
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1.2D Provide any other instructions
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With the seat in the test seat trac
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50 5. STEERING COLUMN AND WHEEL ADJ
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52 9. DEACTIVATION OF SIDE AIRBAGS
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___________________________________
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56 Rev. 09/19/2012
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FORM NO. 2 (CONTINUED) REPORT OF VE
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FORM NO. 4 MONTHLY VEHICLE STATUS R
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SINCAP MDB - F1 APPENDIX F Determin
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SINCAP MDB - F3 (11) Again apply a
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PROCEDURE FOR CHECKING AND RECORDIN
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Figure 1 - Response of X Axis Accel
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The channel outputs for the x-axis
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Polarity Check Data Sheet For Y - A
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