Carrier Compressors Service Guide

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27BSERVATIONO ECAUSOSSIBLEP YREMEDrotorlockedoncyclesCompressor3.1 evoltaglineowL folocationdetermineandvoltagelineMeasuredropvoltageandassemblyheadbearing(removecompressorSeizedcrankshaft)rotatetoattemptcompressorReplacedefectivemotorompressorC dgrounorshortwindingmotorforCheckphasingSinglecontactor.atlegs3allacrossvoltageMeasureproblemofsourceCorrectcylinderincondensingrefrigerantiquidL splatevalvereplaceandCheckofsetsecondthecompressors,startpart-windingOnenergizedbenotmaywindingsreplace-contactorFaultya.replace-relaytime-delayFaultyb.BurnoutMotor4.1 dweldecontacts,starterweldedforboxcontrolInspectelementsheateroutburnedorcontacts,overloadcompressor.andcomponentsdefectiveReplacecleanandcontaminationforoilandrefrigerantCheckfailurerepeatpreventtomotororbearingswornforcompressorfailedInspectcontaminationcompartmentforoilandrefrigerantCheckcompressor.Replacefailurerepeatpreventtocleanandcontamination
28BSERVATIONO ECAUSOSSIBLEP YREMEDleveloilinstallations,compressorparallelOn16.leveconstantaatremainorequalizenotdoescompressorsallinequalizationgaspreventinglevelnotlineequalizationOil06CCwithusedbecannotlinesequalizationOilNOTE:usedbenotsystem mustfloatAcompressors.lineequalizationoilLevelOnly:<strong>Compressors</strong>06ErotormotortheinvalvecheckequalizationPressurealloroneinoutleftbeenhavemayboltlockcompressorssystemfloatwithrequirednotvalvecheckNOTE:valvecheckforlookandvalveservicesuctionRemovecrankshaft.theofendtheatboltlockrotormotorinincompressors06EallonrequiredisvalveCheckarallelp elinequalizationoiltheusingsystemslocationglasssighttheatconnectedorvalvesrings,worn-crankcaseintoblow-byExcessivegasketblowncompressororplate,valvegasket,ReplacesizinglinesuctionmproperI slineResizepressurewrongorbadvalvecheckreservoirilO drequirevalvecheckpsi20valve;checkReplaceSystem:FloatWithglasssightinequalizednotisOilfloatsdefectiveReplacefloats.Checka.settingsandselectionsproperforCheckb.3/4to-1/4Cfm 06CC37to16and06D-Allglasssight3/8to-1/8Cfm)99to(5006CCand-06Eglasssightbetweenlinetheline,equalizationhavefloatsIfc.Contactremoved.betohavemayfloatstheengineeringCarlyle
Page 1 and 2: SERVICEGUIDE06D/06E/06CCCOMPRESSORS
Page 3 and 4: 3.14 Oil Safety Switch ............
Page 5 and 6: 06E COMPRESSORS06ER 3 99 3 0 A - (R
Page 7 and 8: 1.2 — Nameplate SignificanceMODEL
Page 9 and 10: 1.3 — Compressor Serial Number Si
Page 11 and 12: 1.5 — Service Billing and CreditR
Page 13 and 14: BEFORE START-UP1. Verify that the c
Page 15 and 16: compressor unit configurations. Thi
Page 17 and 18: COMPRESSOR START-UP1. After circuit
Page 19 and 20: Fig. 1A -- Typical 06D, E Operating
Page 21 and 22: 2.3 — Troubleshooting Procedures!
Page 23 and 24: .Troubleshooting Guide - 06D,06E an
Page 25 and 26: .OBSERVATIONPOSSIBLECAUS EREMED Y6
Page 27: 26BSERVATIONO ECAUSOSSIBLEP YREMEDp
Page 31 and 32: 30BSERVATIONO ECAUSOSSIBLEP YREMEDt
Page 33 and 34: 2.4 — Service ProceduresThe servi
Page 35 and 36: Fig. 2 -- Disassembly of Valve Plat
Page 37 and 38: REASSEMBLY1. If reassembling existi
Page 39 and 40: 7. Certain high compression ratio a
Page 41 and 42: Fig. 7 -- Removing Pump End Bearing
Page 43 and 44: MOTOR BURNOUT CLEAN-UP PROCEDUREWhe
Page 45 and 46: 2.5 -- Connection Points, - 06D, 06
Page 47 and 48: NOTE: Bolt sizes and thread pitch:
Page 55 and 56: 2.6 -- Cross-Sectional View, 06D Se
Page 57 and 58: 2.8 -- Exploded View - 6-Cylinder 0
Page 59 and 60: 2.9 -- Exploded View - 6-Cylinder 0
Page 61 and 62: 2.10 - Torque Guide - All 06D and 1
Page 63 and 64: -------†††††††††
Page 65 and 66: ------3.2 - 06E Series Compressors
Page 67 and 68: 3.3 - 06CC Series Compressors - Phy
Page 69 and 70: 3.4 — 06D, E High Efficiency (H.E
Page 71 and 72: FOR HCFC BLENDS:Carlyle’s enginee
Page 73 and 74: 3.7 — Refrigerants and Oils for 0
Page 75 and 76: 3.12 — High Flow Oil Pump (Bearin
Page 77 and 78: Use of an oil safety switch is reco
Page 79 and 80:
elow 0°F (-18°C) and all R404A/50
Page 81 and 82:
LOADED OPERATIONUNLOADED OPERATIONF
Page 83 and 84:
3.20 — Compressor Mounting DataMo
Page 85 and 86:
3.27 — Gaskets - Cylinder Head an
Page 87 and 88:
3.29 — Valve Plate Packages, Serv
Page 89 and 90:
3.31 — Electrical AccessoriesBOX
Page 91 and 92:
90* Indicates Vacuum.NOTE: 1 BAR =
Page 93 and 94:
.4.0 — ELECTRICAL DATA4.1 — 06D
Page 95 and 96:
944.2 — 06DM, DA 3 Phase Electric
Page 97 and 98:
4.3 — 06DR, DM Single Phase Elect
Page 99 and 100:
SEENOTE4RecommendedRLA64.323.933.96
Page 101 and 102:
SEENOTE4RecommendedRLA64.323.933.96
Page 103 and 104:
SEENOTE4RecommendedRLA74.327.13574.
Page 105 and 106:
1044.7 — 06CC (16 to 37 Cfm) 3 Ph
Page 107 and 108:
1064.8 - 06CC (50 to 99 Cfm) 3 Phas
Page 109 and 110:
4.9 — 06D Compressor Overloads*(s
Page 111 and 112:
06E COMPRESSORS(ACROSS-THE-LINE [XL
Page 113 and 114:
4.11 — Voltage and Current Unbala
Page 115 and 116:
06D, 06E Compressor Service Workshe
Page 117 and 118:
Service Guide IndexPage06CC (16 to
Page 119 and 120:
Current Unbalance .................
Page 121 and 122:
Parallel Compressor Applications, O
Page 123 and 124:
Troubleshooting — Low On Capacity
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Carrier Compressors Service Guide

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