Carrier Compressors Service Guide

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3.10 — Oil AdditivesNo oil additive is allowed without written approval fromthe Carlyle Engineering Department. The use of anyunauthorized additive will void the warranty.3.11 — Oil PressureAll new 06D, E, CC compressors are supplied with oilsafety switch connections. Carlyle has introduced a newhigh flow oil pump and changed oil pressure specificationsdue to changes in lubricants and refrigerants. Thefollowing data notes the proper oil pressure range basedon the compressor’s date of manufacture:STARTING MARCH 1994 WITH S/N 1094J ANDLATER:• For new OEM 06D and 06CC (16 to 37 Cfm) compressors,the pressure is 18 to 26 psi (1.2 to 1.8 Bars)• For new OEM 06E and 06CC (50 to 99 Cfm) compressors,the pressure is 18 to 34 psi (1.2 to 2.3 Bars)• Note that service compressors did not receive the newpump until serial number starting with S/N 2994M andlater.BETWEEN MAY 1984 AND MARCH 1994 ORBETWEEN S/N 2084J AND 1094J:• For all 06D, E, CC compressors, the oil pressure is 16to 22 psi (1.1 to 1.5 Bars)BEFORE MAY 1984 OR BEFORE S/N 2084J:• For all 06D/E compressors, the oil pressure is 12 to18 psi (0.8 to 1.2 Bars)• For more information about the high flow oil pump, seeSection 3.12.73
3.12 — High Flow Oil Pump (Bearing Head)Carlyle introduced a new high flow oil pump to provideimproved lubrication with the new HFC refrigerants andPOE lubricants. The pump is a durable, automaticallyreversible, high flow design. The high flow designimproves lubrication, especially with the new HFC/POEcombination, and provides improved lubrication in thecase of a flooded start. This oil pump is standard on allnew and service compressors. See Section 3.11 abovefor details on oil pressure. For service replacement,authorized service locations will have the new high flowoil pump only. See Section 3.13 below.3.13 — Replacement Oil Pump/Pump End BearingPackageThe oil pump and pump end bearing are an integral partcalled the pump end bearing head. If either the oil pumpor the bearing requires replacement, order part as notedbelow:PUMP ENDBEARING HEAD PACKAGEUSAGE06DA660126All 06D, 06CC (16 to 37 Cfm) compressors06EA660157All 06E, 06CC (50 to 99 Cfm) compressorsNOTE: The above pump end bearing head packages include a bearing headwith the high side oil safety switch connection. This pump is recommended forall CFC, HCFC, and HFC refrigeration applications.74
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SERVICEGUIDE06D/06E/06CCCOMPRESSORS
Page 3 and 4:
3.14 Oil Safety Switch ............
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06E COMPRESSORS06ER 3 99 3 0 A - (R
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1.2 — Nameplate SignificanceMODEL
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1.3 — Compressor Serial Number Si
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1.5 — Service Billing and CreditR
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BEFORE START-UP1. Verify that the c
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compressor unit configurations. Thi
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COMPRESSOR START-UP1. After circuit
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Fig. 1A -- Typical 06D, E Operating
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2.3 — Troubleshooting Procedures!
Page 23 and 24: .Troubleshooting Guide - 06D,06E an
Page 25 and 26: .OBSERVATIONPOSSIBLECAUS EREMED Y6
Page 27 and 28: 26BSERVATIONO ECAUSOSSIBLEP YREMEDp
Page 29 and 30: 28BSERVATIONO ECAUSOSSIBLEP YREMEDl
Page 31 and 32: 30BSERVATIONO ECAUSOSSIBLEP YREMEDt
Page 33 and 34: 2.4 — Service ProceduresThe servi
Page 35 and 36: Fig. 2 -- Disassembly of Valve Plat
Page 37 and 38: REASSEMBLY1. If reassembling existi
Page 39 and 40: 7. Certain high compression ratio a
Page 41 and 42: Fig. 7 -- Removing Pump End Bearing
Page 43 and 44: MOTOR BURNOUT CLEAN-UP PROCEDUREWhe
Page 45 and 46: 2.5 -- Connection Points, - 06D, 06
Page 47 and 48: NOTE: Bolt sizes and thread pitch:
Page 55 and 56: 2.6 -- Cross-Sectional View, 06D Se
Page 57 and 58: 2.8 -- Exploded View - 6-Cylinder 0
Page 59 and 60: 2.9 -- Exploded View - 6-Cylinder 0
Page 61 and 62: 2.10 - Torque Guide - All 06D and 1
Page 63 and 64: -------†††††††††
Page 65 and 66: ------3.2 - 06E Series Compressors
Page 67 and 68: 3.3 - 06CC Series Compressors - Phy
Page 69 and 70: 3.4 — 06D, E High Efficiency (H.E
Page 71 and 72: FOR HCFC BLENDS:Carlyle’s enginee
Page 73: 3.7 — Refrigerants and Oils for 0
Page 77 and 78: Use of an oil safety switch is reco
Page 79 and 80: elow 0°F (-18°C) and all R404A/50
Page 81 and 82: LOADED OPERATIONUNLOADED OPERATIONF
Page 83 and 84: 3.20 — Compressor Mounting DataMo
Page 85 and 86: 3.27 — Gaskets - Cylinder Head an
Page 87 and 88: 3.29 — Valve Plate Packages, Serv
Page 89 and 90: 3.31 — Electrical AccessoriesBOX
Page 91 and 92: 90* Indicates Vacuum.NOTE: 1 BAR =
Page 93 and 94: .4.0 — ELECTRICAL DATA4.1 — 06D
Page 95 and 96: 944.2 — 06DM, DA 3 Phase Electric
Page 97 and 98: 4.3 — 06DR, DM Single Phase Elect
Page 99 and 100: SEENOTE4RecommendedRLA64.323.933.96
Page 101 and 102: SEENOTE4RecommendedRLA64.323.933.96
Page 103 and 104: SEENOTE4RecommendedRLA74.327.13574.
Page 105 and 106: 1044.7 — 06CC (16 to 37 Cfm) 3 Ph
Page 107 and 108: 1064.8 - 06CC (50 to 99 Cfm) 3 Phas
Page 109 and 110: 4.9 — 06D Compressor Overloads*(s
Page 111 and 112: 06E COMPRESSORS(ACROSS-THE-LINE [XL
Page 113 and 114: 4.11 — Voltage and Current Unbala
Page 115 and 116: 06D, 06E Compressor Service Workshe
Page 117 and 118: Service Guide IndexPage06CC (16 to
Page 119 and 120: Current Unbalance .................
Page 121 and 122: Parallel Compressor Applications, O
Page 123 and 124: Troubleshooting — Low On Capacity
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Carrier Compressors Service Guide

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