Carrier Compressors Service Guide

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CONTENTS1.0 GENERAL COMPRESSOR AND CUSTOMERINFORMATION1.1 Compressor Model Number Significance ...................................... 31.2 Nameplate Significance .................................................................. 61.3 Compressor Serial Number Significance ....................................... 81.4 Carlyle OEM Compressor Warranty .............................................. 91.5 Service Billing and Credit ............................................................ 101.6 Green Carpet Program, Parts and Stocking Policy ....................... 102.0 START-UP, TROUBLESHOOTING, AND SERVICE2.1 Technical Assistance - Carlyle OEM Compressors ...................... 102.2 Recommended Start-Up Procedure .............................................. 112.3 Troubleshooting Procedures ......................................................... 202.4 Service Procedures ....................................................................... 322.5 Connection Points — 06D, 06E, and 06CC Compressors ........... 442.6 Cross-Sectional View — 06D Semi-Hermetic Compressor ......... 542.7 Cross-Sectional View — 06E Semi-Hermetic Compressor ......... 552.8 Exploded View — 6-Cylinder 06D Compressor .......................... 562.9 Exploded View — 6-Cylinder 06E Compressor .......................... 582.10 Torque Guide –– All 06D and 16 to 37 Cfm 06CC Compressors 602.11 Torque Guide –– 06E and 06CC (50 to 99 Cfm) Compressors .... 613.0 COMPRESSOR AND PARTS DATA3.1 06D Series Compressors –– Physical Data .................................. 623.2 06E Series Compressors –– Physical Data ................................... 643.3 06CC Series Compressors –– Physical Data ................................ 663.4 06D, E High Efficiency (H.E.) Compressors ............................... 683.5 Compressor Bodies Without Oil ................................................... 683.6 Refrigerants and Oils for 06D, E Compressors ............................ 693.7 Refrigerants and Oils for 06CC Compressors .............................. 723.8 Oil and Refrigerant Change-Out Procedures ................................ 723.9 Oil Viscosity and Pour Points ....................................................... 723.10 Oil Additives ................................................................................. 733.11 Oil Pressure .................................................................................. 733.12 High Flow Oil Pump (Bearing Head) ........................................... 743.13 Replacement Oil Pump/Pump End Bearing Package ................... 741Rev 1/06
3.14 Oil Safety Switch .......................................................................... 753.15 06CC, E Discharge Gas Cylinder Head Temperature Sensor ...... 763.16 06D, E Cylinder Head Cooling Fans ............................................ 773.17 Capacity Control Accessory Packages ......................................... 783.18 Capacity Control Coil Packages (06D, E) .................................... 803.19 Crankcase Heater Data ................................................................. 813.20 Compressor Mounting Data ......................................................... 823.21 Compressor Service Valves (06D, E, CC) .................................... 823.22 Service Valve Gaskets (06D, E, CC) ............................................ 823.23 Oil Drain Plug Adapter ................................................................. 833.24 Sight Glass Adapters for Oil Equalization ................................... 833.25 Replacement Sight Glass — Installation Tool .............................. 833.26 Replacement Motor End Mounting Foot ...................................... 833.27 Gaskets –– Cylinder Head and Valve Plate ................................. 843.28 Miscellaneous ............................................................................... 853.29 Valve Plate Packages, Service Replacement ................................ 863.30 Muffler Recommendations ........................................................... 873.31 Electrical Accessories ................................................................... 883.32 Baffle Plate Recommendations .................................................... 893.33 Interstage Pressure Tables (06CC Compressors Only) ................ 894.0 ELECTRICAL DATA4.1 06DR 3 Phase Electrical Specifications ........................................ 924.2 06DM, DA 3 Phase Electrical Specifications ................................ 944.3 06DR, DM Single Phase Electrical Specifications ........................ 964.4 06ER, EY 3 Phase Electrical Specifications .................................. 984.5 06EM, EZ 3 Phase Electrical Specifications ............................... 1004.6 06EA, ET 3 Phase Electrical Specifications ................................ 1024.7 06CC (16 to 37 Cfm) 3 Phase Electrical Specifications .............. 1044.8 06CC (50 to 99 Cfm) 3 Phase Electrical Specifications .............. 1064.9 06D Compressor Overloads ........................................................ 1084.10 Electrical Hook-Up ...................................................................... 1094.11 Voltage and Current Unbalance ................................................... 1125.0 COMPRESSOR SERVICE WORKSHEETS06D, 06E COMPRESSOR SERVICE WORKSHEET ................................ 11406CC COMPRESSOR SERVICE WORKSHEET ...................................... 115SERVICE GUIDE INDEX ................................................ 1162
Page 1: SERVICEGUIDE06D/06E/06CCCOMPRESSORS
Page 5 and 6: 06E COMPRESSORS06ER 3 99 3 0 A - (R
Page 7 and 8: 1.2 — Nameplate SignificanceMODEL
Page 9 and 10: 1.3 — Compressor Serial Number Si
Page 11 and 12: 1.5 — Service Billing and CreditR
Page 13 and 14: BEFORE START-UP1. Verify that the c
Page 15 and 16: compressor unit configurations. Thi
Page 17 and 18: COMPRESSOR START-UP1. After circuit
Page 19 and 20: Fig. 1A -- Typical 06D, E Operating
Page 21 and 22: 2.3 — Troubleshooting Procedures!
Page 23 and 24: .Troubleshooting Guide - 06D,06E an
Page 25 and 26: .OBSERVATIONPOSSIBLECAUS EREMED Y6
Page 27 and 28: 26BSERVATIONO ECAUSOSSIBLEP YREMEDp
Page 29 and 30: 28BSERVATIONO ECAUSOSSIBLEP YREMEDl
Page 31 and 32: 30BSERVATIONO ECAUSOSSIBLEP YREMEDt
Page 33 and 34: 2.4 — Service ProceduresThe servi
Page 35 and 36: Fig. 2 -- Disassembly of Valve Plat
Page 37 and 38: REASSEMBLY1. If reassembling existi
Page 39 and 40: 7. Certain high compression ratio a
Page 41 and 42: Fig. 7 -- Removing Pump End Bearing
Page 43 and 44: MOTOR BURNOUT CLEAN-UP PROCEDUREWhe
Page 45 and 46: 2.5 -- Connection Points, - 06D, 06
Page 47 and 48: NOTE: Bolt sizes and thread pitch:
Page 53 and 54:
NOTE: Bolt sizes and thread pitch:
Page 55 and 56:
2.6 -- Cross-Sectional View, 06D Se
Page 57 and 58:
2.8 -- Exploded View - 6-Cylinder 0
Page 59 and 60:
2.9 -- Exploded View - 6-Cylinder 0
Page 61 and 62:
2.10 - Torque Guide - All 06D and 1
Page 63 and 64:
-------†††††††††
Page 65 and 66:
------3.2 - 06E Series Compressors
Page 67 and 68:
3.3 - 06CC Series Compressors - Phy
Page 69 and 70:
3.4 — 06D, E High Efficiency (H.E
Page 71 and 72:
FOR HCFC BLENDS:Carlyle’s enginee
Page 73 and 74:
3.7 — Refrigerants and Oils for 0
Page 75 and 76:
3.12 — High Flow Oil Pump (Bearin
Page 77 and 78:
Use of an oil safety switch is reco
Page 79 and 80:
elow 0°F (-18°C) and all R404A/50
Page 81 and 82:
LOADED OPERATIONUNLOADED OPERATIONF
Page 83 and 84:
3.20 — Compressor Mounting DataMo
Page 85 and 86:
3.27 — Gaskets - Cylinder Head an
Page 87 and 88:
3.29 — Valve Plate Packages, Serv
Page 89 and 90:
3.31 — Electrical AccessoriesBOX
Page 91 and 92:
90* Indicates Vacuum.NOTE: 1 BAR =
Page 93 and 94:
.4.0 — ELECTRICAL DATA4.1 — 06D
Page 95 and 96:
944.2 — 06DM, DA 3 Phase Electric
Page 97 and 98:
4.3 — 06DR, DM Single Phase Elect
Page 99 and 100:
SEENOTE4RecommendedRLA64.323.933.96
Page 101 and 102:
SEENOTE4RecommendedRLA64.323.933.96
Page 103 and 104:
SEENOTE4RecommendedRLA74.327.13574.
Page 105 and 106:
1044.7 — 06CC (16 to 37 Cfm) 3 Ph
Page 107 and 108:
1064.8 - 06CC (50 to 99 Cfm) 3 Phas
Page 109 and 110:
4.9 — 06D Compressor Overloads*(s
Page 111 and 112:
06E COMPRESSORS(ACROSS-THE-LINE [XL
Page 113 and 114:
4.11 — Voltage and Current Unbala
Page 115 and 116:
06D, 06E Compressor Service Workshe
Page 117 and 118:
Service Guide IndexPage06CC (16 to
Page 119 and 120:
Current Unbalance .................
Page 121 and 122:
Parallel Compressor Applications, O
Page 123 and 124:
Troubleshooting — Low On Capacity
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Carrier Compressors Service Guide

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