Carrier Compressors Service Guide

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N EW HIGH EFFICIENCY MODELSOLD STANDARD EFFICIENCY MODEL S06DACompressorModel*continued06DA8242BA3150BA3250BA365006DA8252BA3150BA3250BA365006DA3282BA3150BA3250BA365006DA5372BA0150BA1250BA0650ElectricalVoltMCC RLA LR A575208/230460575208/230460575-3-60208/230460575208/23046022.255.527.822.255.527.825623132894014.235.517.814.235.517.816.039.719.920.557.125.6791989979198999122811496266120DataMotor WindingResistance (Ohms)2.00.311.32.00.311.31.70.261.01.20.180.72MAXkWH P12.8812.8816.51 020.71 5CompressorModel*06DA8242BA0100BA1200BA060006DA8252BA0100BA1200BA060006DA3282BA0100BA1200BA060006DA5372BA0100BA1200BA0600ElectricalDataVoltMCC RLA LR A575208/230460575208/230460575208/230460575208/23046022.261.527.822.261.527.825693132894015.943.919.915.943.919.917.949.322.122.963.628.662170776217077691918696266120LEGENDLRA - Locked Rotor AmpsMCC - Maxmium Continuous CurrentRLA - Rated Load Amps* The last two digits of the compressor model number may vary. See page 3.NOTES:1. RLA (rated load amps) value shown for new high efficiency models is MCC ÷ 1.56 = RLA. Use thisrecommended (and minimum) RLA value to determine nameplate stamping, minimum contactor sizing and wire sizing.2. Compressor operating amps at any specific conditions can only be determined from a performance curve.3. RLA values for 06D compressor protected by a calibrated circuit breaker will depend on must-trip value of circuit breaker.4. Ohm values shown for resistance are approximate and shown for reference only. Motors from different vendors and motors of different efficienciescan differ up to 15% from data shown.ALLOWABLEOPERATING RANGESNOMINALVOLTAGE MAXIMUM MINIMU M400200208/230460575(50(50Hz)Hz)25452966146023018741451834218095
4.3 — 06DR, DM Single Phase Electrical SpecificationsCOMPRESSORVARIABLECOMPRESSORMODEL06DM8080CA3350*06DR1090CA3350* 06DR0130CA3350 *06DM3130CA3350*06DR3160CA3350*06DR7180DA3350*NominalHorsepower3 3 3 5 5StartandCapacitor196P/NMFD @ 320P281-1896V 196MFD @ 320P281-1896V 238MFD @ 320P281-2166V 238MFD @ 320P281-2166V 238MFD @ 320 VP281-2166RunandCapacitor35P/NMFD @ 440P291-3504V 35MFD @ 440P291-3504V 40MFD @ 440P291-4004V 50MFD @ 440P291-5004V 50MFD @ 440 VP291-5004Start Relay DataPick-Up VoltageHotandP/N220-24VHN61KB021P283-9913or220-240VHN61KB021P283-9913or260-280VHN61KB022P283-9918or350-370P283-9912V350-370P283-9912VColdPick-Up Voltage208/239V208-239V239-270V328-356V328-356 VDropoutVoltage50-110V50-110V50-110V60-121V60-121 VCoilVoltage375V375V375V420V420 VMCC282432.6404 0RLA2017.123.328.628. 6LRA11011010015015 096
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SERVICEGUIDE06D/06E/06CCCOMPRESSORS
Page 3 and 4:
3.14 Oil Safety Switch ............
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06E COMPRESSORS06ER 3 99 3 0 A - (R
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1.2 — Nameplate SignificanceMODEL
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1.3 — Compressor Serial Number Si
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1.5 — Service Billing and CreditR
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BEFORE START-UP1. Verify that the c
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compressor unit configurations. Thi
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COMPRESSOR START-UP1. After circuit
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Fig. 1A -- Typical 06D, E Operating
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2.3 — Troubleshooting Procedures!
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.Troubleshooting Guide - 06D,06E an
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.OBSERVATIONPOSSIBLECAUS EREMED Y6
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26BSERVATIONO ECAUSOSSIBLEP YREMEDp
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28BSERVATIONO ECAUSOSSIBLEP YREMEDl
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30BSERVATIONO ECAUSOSSIBLEP YREMEDt
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2.4 — Service ProceduresThe servi
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Fig. 2 -- Disassembly of Valve Plat
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REASSEMBLY1. If reassembling existi
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7. Certain high compression ratio a
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Fig. 7 -- Removing Pump End Bearing
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MOTOR BURNOUT CLEAN-UP PROCEDUREWhe
Page 45 and 46: 2.5 -- Connection Points, - 06D, 06
Page 47 and 48: NOTE: Bolt sizes and thread pitch:
Page 55 and 56: 2.6 -- Cross-Sectional View, 06D Se
Page 57 and 58: 2.8 -- Exploded View - 6-Cylinder 0
Page 59 and 60: 2.9 -- Exploded View - 6-Cylinder 0
Page 61 and 62: 2.10 - Torque Guide - All 06D and 1
Page 63 and 64: -------†††††††††
Page 65 and 66: ------3.2 - 06E Series Compressors
Page 67 and 68: 3.3 - 06CC Series Compressors - Phy
Page 69 and 70: 3.4 — 06D, E High Efficiency (H.E
Page 71 and 72: FOR HCFC BLENDS:Carlyle’s enginee
Page 73 and 74: 3.7 — Refrigerants and Oils for 0
Page 75 and 76: 3.12 — High Flow Oil Pump (Bearin
Page 77 and 78: Use of an oil safety switch is reco
Page 79 and 80: elow 0°F (-18°C) and all R404A/50
Page 81 and 82: LOADED OPERATIONUNLOADED OPERATIONF
Page 83 and 84: 3.20 — Compressor Mounting DataMo
Page 85 and 86: 3.27 — Gaskets - Cylinder Head an
Page 87 and 88: 3.29 — Valve Plate Packages, Serv
Page 89 and 90: 3.31 — Electrical AccessoriesBOX
Page 91 and 92: 90* Indicates Vacuum.NOTE: 1 BAR =
Page 93 and 94: .4.0 — ELECTRICAL DATA4.1 — 06D
Page 95: 944.2 — 06DM, DA 3 Phase Electric
Page 99 and 100: SEENOTE4RecommendedRLA64.323.933.96
Page 101 and 102: SEENOTE4RecommendedRLA64.323.933.96
Page 103 and 104: SEENOTE4RecommendedRLA74.327.13574.
Page 105 and 106: 1044.7 — 06CC (16 to 37 Cfm) 3 Ph
Page 107 and 108: 1064.8 - 06CC (50 to 99 Cfm) 3 Phas
Page 109 and 110: 4.9 — 06D Compressor Overloads*(s
Page 111 and 112: 06E COMPRESSORS(ACROSS-THE-LINE [XL
Page 113 and 114: 4.11 — Voltage and Current Unbala
Page 115 and 116: 06D, 06E Compressor Service Workshe
Page 117 and 118: Service Guide IndexPage06CC (16 to
Page 119 and 120: Current Unbalance .................
Page 121 and 122: Parallel Compressor Applications, O
Page 123 and 124: Troubleshooting — Low On Capacity
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Carrier Compressors Service Guide

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