Carrier Compressors Service Guide

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4. <strong>Service</strong> valve plate kits include:(1) valve plate assembly, (2) suction reed valves, (3) cylinder head gaskets (side, center andsuction gas unloading), (1) valve plate gasket; and for 06D compressors there are (2) suctionvalve position springs.5. All new high efficiency 06DM, 06DA, and 06CC (16 to 37 Cfm) compressors have flat toppistons. All new high efficiency 06DR and 06ER compressors have one step contoured pistons.All new high efficiency 06EM, 06EA, and 06CC (50 to 99 Cfm) compressors have two-stepcontoured pistons.6. The outer edges of the valve plates have “ears” that are visible when installed on thecompressor. All new high efficiency valve plates have one elongated “ear” versus one or tworounded “ears” on the older standard efficiency valve plates. Note the valve plate supplied inpackage 06ER660017 for environmental chambers has two rounded ears.3.30 — Muffler RecommendationsMufflers can reduce discharge gas pulsation and effectivelyeliminate vibration problems downstream. Theyshould be placed as close to the compressor as possibleto maximize efficiency and minimize vibration. Mufflersshould be:• used on all 06E 66 and 99 Cfm compressor models.• used on all 06E compressors with capacity control.• considered for use with all 06D 37 and 41 Cfmcompressor models.• considered for use with all 06D 6-cylinder compressorswith capacity controlMUFFLERWEIGHTLB (KG)INLET/OUTLET(in.)COMPRESSORSIZED BY CFM06DA60559406DA60560406DA60561406EA500302LM10HH10006EA5007125 (2.3)5 (2.3)5 (2.3)10 (4.5)6 (2.7)7 (3.2)5/8 ODM7/8 ODF1-1/8 ODF1-3/8 ODF1-3/8 ODF1-7/8 ODF08, 09, 13, 1618, 20, 2428, 37, 415065, 75 and 06E( )39906E( )499, 599 and 06CC899Mufflers can be mounted horizontally or vertically.87
3.31 — Electrical AccessoriesBOX PACKAGE - This consists of terminal box, cover,and necessary mounting components.TERMINALBOXPACKAGENUMBER06DA66007806DA66007506DA66008806EA660095TYPEDrawn SteelFabricatedFabricatedDrawn SteelAll 06DCOMPRESSOR USAGEAND SIZEAll 06D 2-cyl. (6" x 5-3/4") (15.2cm x 14.6cm)All 06D 4-cyl. (6" x 5") (15.2cm x 12.7cm)6-cyl. and 06CC 16 to 37 Cfm (6" x 8") (15.2cm x 20.3cm)All 06E 4- and 6-cyl. compressors and06CC 50 to 99 Cfm (7" x7") (17.8cm x 17.8cm)TERMINAL LUG PACKAGE - This consists of 6screw-on terminal lugs with set screws. Strip power wire1/2 in., insert into terminal lugs, and secure in place withset screw.TERMINAL LUGPACKAGE NUMBER06EA660095HY85TB008HY85TB004COMPRESSOR USAGEAll 06D and 06CC 16 to 41 CfmAll 06E and 06CC 50 to 99 Cfm #4 to #8 Wire SizeAll 06D and 06CC 50 to 99 Cfm #1 to #4 Wire SizeTERMINAL PLATE JUMPER PACKAGE FOR 06E,06CC 50 TO 99 Cfm - This package consists of jumperbars, terminal nuts and instructions to interconnectterminal studs for proper motor starting (P/W or X/L)and voltage.JUMPER PACKAGENUMBER06EA66014106EA660097USAGE208/230/460 (triple voltage)208/230/460/575 (distinct voltage)NOTE: With 06E multi-volt (208/230/460) compressors, the 460-volt motor can beconnected only for across-the-line start. A compressor with a distinct 460-volt motor(or designated P/W) must be used for part-winding start.88
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SERVICEGUIDE06D/06E/06CCCOMPRESSORS
Page 3 and 4:
3.14 Oil Safety Switch ............
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06E COMPRESSORS06ER 3 99 3 0 A - (R
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1.2 — Nameplate SignificanceMODEL
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1.3 — Compressor Serial Number Si
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1.5 — Service Billing and CreditR
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BEFORE START-UP1. Verify that the c
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compressor unit configurations. Thi
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COMPRESSOR START-UP1. After circuit
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Fig. 1A -- Typical 06D, E Operating
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2.3 — Troubleshooting Procedures!
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.Troubleshooting Guide - 06D,06E an
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.OBSERVATIONPOSSIBLECAUS EREMED Y6
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26BSERVATIONO ECAUSOSSIBLEP YREMEDp
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28BSERVATIONO ECAUSOSSIBLEP YREMEDl
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30BSERVATIONO ECAUSOSSIBLEP YREMEDt
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2.4 — Service ProceduresThe servi
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Fig. 2 -- Disassembly of Valve Plat
Page 37 and 38: REASSEMBLY1. If reassembling existi
Page 39 and 40: 7. Certain high compression ratio a
Page 41 and 42: Fig. 7 -- Removing Pump End Bearing
Page 43 and 44: MOTOR BURNOUT CLEAN-UP PROCEDUREWhe
Page 45 and 46: 2.5 -- Connection Points, - 06D, 06
Page 47 and 48: NOTE: Bolt sizes and thread pitch:
Page 55 and 56: 2.6 -- Cross-Sectional View, 06D Se
Page 57 and 58: 2.8 -- Exploded View - 6-Cylinder 0
Page 59 and 60: 2.9 -- Exploded View - 6-Cylinder 0
Page 61 and 62: 2.10 - Torque Guide - All 06D and 1
Page 63 and 64: -------†††††††††
Page 65 and 66: ------3.2 - 06E Series Compressors
Page 67 and 68: 3.3 - 06CC Series Compressors - Phy
Page 69 and 70: 3.4 — 06D, E High Efficiency (H.E
Page 71 and 72: FOR HCFC BLENDS:Carlyle’s enginee
Page 73 and 74: 3.7 — Refrigerants and Oils for 0
Page 75 and 76: 3.12 — High Flow Oil Pump (Bearin
Page 77 and 78: Use of an oil safety switch is reco
Page 79 and 80: elow 0°F (-18°C) and all R404A/50
Page 81 and 82: LOADED OPERATIONUNLOADED OPERATIONF
Page 83 and 84: 3.20 — Compressor Mounting DataMo
Page 85 and 86: 3.27 — Gaskets - Cylinder Head an
Page 87: 3.29 — Valve Plate Packages, Serv
Page 91 and 92: 90* Indicates Vacuum.NOTE: 1 BAR =
Page 93 and 94: .4.0 — ELECTRICAL DATA4.1 — 06D
Page 95 and 96: 944.2 — 06DM, DA 3 Phase Electric
Page 97 and 98: 4.3 — 06DR, DM Single Phase Elect
Page 99 and 100: SEENOTE4RecommendedRLA64.323.933.96
Page 101 and 102: SEENOTE4RecommendedRLA64.323.933.96
Page 103 and 104: SEENOTE4RecommendedRLA74.327.13574.
Page 105 and 106: 1044.7 — 06CC (16 to 37 Cfm) 3 Ph
Page 107 and 108: 1064.8 - 06CC (50 to 99 Cfm) 3 Phas
Page 109 and 110: 4.9 — 06D Compressor Overloads*(s
Page 111 and 112: 06E COMPRESSORS(ACROSS-THE-LINE [XL
Page 113 and 114: 4.11 — Voltage and Current Unbala
Page 115 and 116: 06D, 06E Compressor Service Workshe
Page 117 and 118: Service Guide IndexPage06CC (16 to
Page 119 and 120: Current Unbalance .................
Page 121 and 122: Parallel Compressor Applications, O
Page 123 and 124: Troubleshooting — Low On Capacity
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Carrier Compressors Service Guide

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