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Varian Linatron High-Energy X-ray Applications 2007

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When radiographing curved sections, the concave side<br />

should face the source and, when possible, flexible film<br />

holders should be formed to the casting contour. While<br />

this practice tends to improve film/screen contact, it may<br />

increase the image distortion at the edges of the curved<br />

film. To control for this, image quality indicators should<br />

be placed at the extreme widths of the film, and there<br />

should be adequate overlap in adjacent exposures to<br />

ensure complete coverage. While an oblique angle may<br />

be required in some regions, when possible, the X-<strong>ray</strong><br />

beam should enter the casting at right angles to the front<br />

surface, and the film should be set up perpendicular to<br />

the central <strong>ray</strong>.<br />

When the casting thickness varies more than 1/2-inch<br />

(12.7 mm) equivalent steel, the multiple-film technique<br />

can be employed to cope with the varying section<br />

thicknesses. These variations may also create significant<br />

scatter, which can be minimized using special procedures<br />

(see the discussion on scatter control).<br />

Layout and Marking. Radiographic assignments can<br />

involve fairly simple techniques. This can be as simple as<br />

placing the film cassette under or behind the casting and<br />

making the exposure. But, for large, heavy castings such as<br />

turbine bodies, the film placement and radiographic<br />

projections can be complex and may require careful<br />

planning and fixturing.<br />

Crane mounted <strong>Linatron</strong> used to examine large objects.<br />

page 42<br />

The radiographer should be furnished with either a marked<br />

print of the casting, showing the projections and areas to<br />

be covered, or a rough sketch showing the film locations,<br />

markers and other relevant information. The marked print<br />

or sketch should remain with the casting radiographs. The<br />

radiographer should retain a copy to add information<br />

about the film and screens used, image quality indicator<br />

selection and placement, filtration, exposure and resulting<br />

film density, and other pertinent facts about the job.<br />

Casting Radiographic Procedures. When compared with<br />

lower energy systems, <strong>Linatron</strong> radiography of castings can<br />

often produce significantly more readable film images.<br />

The increased latitude and reduced wide angle scatter<br />

provide major advantages not found in lower energy<br />

radiography. However, high-energy radiographs will have<br />

less contrast, and the imaging of fine cracks and<br />

filamentary porosity can be difficult. Cracks usually do<br />

not progress in a straight line and do not present welldefined<br />

edges to the X-<strong>ray</strong> path. This usually causes<br />

images to have penumbral edges, which makes detection<br />

difficult. Cracks which lie at angles to the X-<strong>ray</strong> beam can<br />

be seen if their width exceeds the limit imposed by the<br />

overall radiographic sensitivity, as determined from the<br />

equation;<br />

<strong>Varian</strong> <strong>Linatron</strong> applications<br />

Δx = W/sin ø (see Figure 5-1)<br />

where Δx = the crack width in the direction of the radiation<br />

W = the crack width<br />

ø = the angle of the crack to the x-<strong>ray</strong> beam

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