CH-TRAMPAC - Waste Isolation Pilot Plant - U.S. Department of ...

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CH-TRAMPAC Document Rev. 2, May 20056.2.2 Procedure for Assembly and Certification of a CH-TRU PayloadGenerating and storage sites shall qualify a payload for transport in the TRUPACT-II orHalfPACT by verifying that the payload meets the parameter requirements/limits listed in thePATCD (Table 6.2-4). Table 6.2-4 may be reformatted for site use. All parameters noted on theform shall be included in any modified version. As an alternative to manually completing thePATCD, a verified/validated software package may be used to determine payload assemblycompliance and prepare an equivalent PATCD form.Table 6.2-4 shall be completed as follows (section numbers in parentheses refer to sections in theCH-TRAMPAC that provide requirement and compliance and verification information for thetransportation parameter described):Identification Parameters• Shipment #: The shipment number of the trailer or railcar of TRUPACT-IIs orHalfPACTs shall be recorded. For shipments by railcar, each railcar shall be assigned aseparate shipment number or shipment number suffix.• Packaging OCA Body/Lid #: The identification numbers on the TRUPACT-II orHalfPACT OCA body and lid shall be recorded.• Payload Assembly Designated for Controlled Shipment? (Section 5.1): Usinginformation from the PCTCD (Table 6.2-1 or Table 6.2-2) and OPCTCD (Table 6.2-3),determine if any payload container comprising the payload assembly has been designatedfor controlled shipment. If any container is designated for controlled shipment, thepayload assembly must be qualified for controlled shipment. Indicate if the payloadassembly is designated for controlled shipment in accordance with the conditionsspecified in Appendix 3.6 of the CH-TRU Payload Appendices. 1 If the payload assemblyis designated for controlled shipment, Table 6.2-5 must also be completed for theshipment of the payload (Section 6.2.3).• Shipping Category (Section 5.1): The shipping category of the payload shall be recordedonly if all containers belong to the same shipping category. Mixing of shippingcategories, including credit for dunnage, is allowed as described in Section 6.2.4. Ifmixing shipping categories pursuant to Section 6.2.4, indicate that the shipping categoryof the payload is not applicable (e.g., “NA – Mixing”).• Decay Heat Limit (Section 5.2.3): If all containers belong to the same shipping category,the maximum allowable decay heat per payload container for the shipping category shallbe recorded from the PCTCD (Table 6.2-1 or Table 6.2-2) and OPCTCD (Table 6.2-3).Mixing of shipping categories and payloads of any authorized contents, including creditfor dunnage, is allowed as described in Section 6.2.4. If mixing shipping categoriespursuant to Section 6.2.4, indicate that the decay heat limit for the payload is notapplicable (e.g., “NA – Mixing”).• Hydrogen/Flammable Gas Generation Rate Limit (Section 5.2): If all containers belongto the same shipping category, the maximum allowable hydrogen/flammable gasgeneration rate per payload container for the shipping category shall be recorded from theOPCTCD(s) (Table 6.2-3), if used; from Table 5.2-1 or determined using the6.2-20
CH-TRAMPAC Document Rev. 2, May 2005methodology described in Section 5.2.3 (for analytical category waste) or fromSection 5.2.5 (for test category waste). Mixing of shipping categories and payloads ofany authorized contents, including credit for dunnage, is allowed as described inSection 6.2.4. If mixing shipping categories pursuant to Section 6.2.4, indicate that thehydrogen/ flammable gas generation rate limit for the payload is not applicable (e.g.,“NA – Mixing”).• Type of Payload (Section 2.1): The payload configuration shall consist of an approvedtype of payload container. If the payload type is “Standard Pipe Overpacks,” each sevenpackin the payload must be comprised of only 6-in. standard pipe overpacks or 12-in.standard pipe overpacks.• Transportation Packaging: The type of packaging used (TRUPACT-II or HalfPACT)shall be recorded• Date ICV Closed: The date that the ICV is closed shall be recorded.• Time ICV Closed: For payloads designated for controlled shipment only, the time thatthe ICV is closed shall be recorded. For other payloads, the time that the ICV is closedneed not be recorded.Bottom Payload Assembly Composition and Top Payload Assembly CompositionThe following data shall be recorded from each PCTCD (Table 6.2-1 and Table 6.2-2) or fromthe OPCTCD (Table 6.2-3), as applicable, for each payload container comprising the payload:• Payload container ID number or “DUNNAGE” or “EMPTY” (Section 2.4)• Measured weight and measurement error (Section 2.3)• Measured decay heat and measurement error (one standard deviation) (Section 5.2.3)• Measured fissile mass and two times the measurement error (two standard deviations orone times the RSS error if values are taken from an OPCTCD) (Section 3.1)If the data are obtained from the OPCTCD, errors should be the calculated RSS errors (thesquare root of the sum of the squares of the individually listed errors).In addition, record the measured hydrogen/flammable gas generation rate for payloadscontaining test category waste from each PCTCD (Section 5.2.5). If mixing shipping categoriespursuant to Section 6.2.4, calculate and record the hydrogen/flammable gas generation rate andthe FI for each payload container. If the payload assembly consists of overpackedconfigurations, indicate that the hydrogen/flammable gas generation rate and FI are notapplicable (e.g., “NA – Mixing”) and record the hydrogen/flammable gas generation rate and FIfor each overpacked container on the appropriate OPCTCD (Table 6.2-3). This calculation istypically performed using a verified/validated software package.Payload Totals• Weight of Pallets, Reinforcing Plates, Slip Sheets, Guide Tubes, Adjustable Slings, etc.(Section 2.3): The total measured weight of the pallets, reinforcing plates, slip sheets,guide tubes, etc., for TRUPACT-II or HalfPACT payloads is recorded. If the weight isdetermined through a single measurement of the payload assembly, indicate the weight ofthe pallets, etc., is not applicable (e.g., “NA”).6.2-21
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