TorqueMaster SD Spring - 9100 9400 9600 - Wayne Dalton

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P1Tools Needed:ApprovedWinding Bars3/8” WrenchVice ClampRecommendedtools frompage 5Torsion Spring RemovalFor Standard LiftWARNINGFailure to use approvedwinding bars can causespring energy to be releasedsuddenly, resulting in severeor fatal injury.WARNINGCOUNTERBALANCE SPRINGTENSION MUST BE RELIEVEDBEFORE REMOVING ANYHARDWARE. A POWERFULSPRING RELEASING IT’S ENERGYSUDDENLY CAN CAUSE SEVERE ORFATAL INJURY.Do not release the torsion spring tensionunless you are qualified and experienceddoor technician, but have a professionaldoor agency release the tension.Step 1: Close the door and place viceclamps to the back legs on both verticaltracks, above the third roller to preventthe door from lifting as you unwind thesprings. Use only approved winding barsavailable from your dealer. Do not useundersized steel rods, screw drivers oranything else to unwind the springs.Position the ladder just off to the sideof the winding cone. The winding coneshould be easy to reach without puttingyour body directly in front of it.Step 2: Insert a winding bar into oneof the holes in the winding cone. Exertupward pressure. Using caution, loosenthe two (2) set screws in the windingcone. Be prepared to support the fulltorsional force of the spring when the setscrews are loosened.Step 3: Once set screws are loose, slowlyand carefully lower the winding rod until itrests against the door. Insert other windingbar into the upper hole. Push up andremove lower bar. Carefully lower upperwinding bar until it rests against the door.Repeat process until all tension is relieved.If your door is equipped with two (2)torsion springs, follow the same procedureto relieve tension on the second spring.Step 4: Remove vice clamps from tracks,unbolt torsion shaft assembly and removefrom work area.NOTE: Continue with “P4” on page 9 aftercompleting this step.APPROVED WINDING BARWINDING CONESET SCREWSTORSION ASSEMBLYfirmly hold winding bars andcautiously loosen set screws6Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to yourlocal yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com
P2TorqueMaster ® Spring Removalloosen locknut 1/4 turncountergear/ coverTools Needed:Recommendedtools frompage 5A TorqueMaster ® spring system can beidentified by the end brackets. For singlespring applications, the right hand endbracket will always have a drive gear,counter gear, counter cover, and a windingbolt head. The left hand end bracket willhave no gears, counter cover, or windingbolt head. The hole for the winding bolthead will be plugged.For double springs, both the right handand left hand end brackets will alwayshave a drive gear, counter gear, countercover and a winding bolt head.IMPORTANT: Right and left hand isalways determined from inside thebuilding looking out.Step 1: If you have a black counter cover:Place a mark on the drive gear tooth and anadjacent mark on the right hand end bracket(Fig. 1). Loosen the lock nut 1/4 turn using a7/16” wrench and continue with Step 2.If you have a gray counter cover: Loosenthe lock nut 1/4 turn using a 7/16” wrenchand continue with Step 2.Step 2: Using an electric drill (Hightorque / gear reduced to 1300 rpmpreferred) with a 7/16” hex head driver,unwind the right hand winding bolt headcounterclockwise (Fig. 2) and count thenumber of turns the mark on the drivegear passes the adjacent mark on the endbracket. Referencing the chart below, bydoor height, stop unwinding the springonce the counted turns have reached thelisted number of turns.6’-0” Door Height = 14 turns6’-3” Door Height = 14 1/2 turns6’-5” Door Height = 15 turns6’-6” Door Height = 15 turns6’-8” Door Height = 15 1/2 turns6’-9” Door Height = 15 1/2 turns7’-0” Door Height = 16 turns7’-3” Door Height = 16 1/2 turns7’-6” Door Height = 17 turns7’-9” Door Height = 17 1/2 turns8’-0” Door Height = 18 turnsFig. 1right handend bracketplace mark on end bracketand drive gear toothbefore unwinding springsPRE-INSTALLATIONend bracketright handwinding bolt headelectric drillwith 7/16” hexdriver (do notuse impactgun)CAUTION: DO NOT USE IMPACT GUN TOUNWIND SPRINGS.IMPORTANT: DO NOT reference thecounter cover when counting thenumber of turns being unwoundon the spring, but follow theinstructions above.Step 3: Verify that spring tension has beenreleased by pulling the counterbalancecable on the right hand cable drum awayfrom the header (Fig. 3). If spring tensionhas been released, the cable will be loose.In addition, the TorqueMaster ®right handcable drumTorqueMaster ®Spring TubeFig. 2Fig. 3check cabletensioncountergearcountercoverpry counter gearand counter coverfrom end bracketusing flat TipscrewdriverFig. 4Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to yourlocal yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com7
Page 1: 9100, 9400, AND 9600TorqueMaster ®
Page 4 and 5: Door Section IdentificationTools Ne
Page 8 and 9: TorqueMaster ® SpringRemoval conti
Page 10 and 11: P5Tools Needed:Recommendedtools fro
Page 12 and 13: 2Attaching Fully AdjustableFlagangl
Page 14 and 15: 6Tools Needed:LevelBottom SectionBe
Page 16 and 17: 10U-Baroperator bracket(installed i
Page 18 and 19: 13Top SectionNAILdoor width+3-3/8
Page 20 and 21: 17Tools Needed:NoneTorqueMaster ®
Page 22: 20Cable Drum InstallationTorqueMast
Page 32 and 33: ❉Side Lock1/8”Tools Needed:Powe
Page 34 and 35: ❉Trolley Installation forStandard
Page 36 and 37: ❉Tools Needed:Trolley OperatorWAR
Page 38 and 39: Painting Continued....NOTES:1. Repa
Page 40: Covered by one or more of the follo

TorqueMaster SD Spring - 9100 9400 9600 - Wayne Dalton

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