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SOYBEAN AND HEALTH - University of Macau Library

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386Soybean and Healthfood-processing by products, can be used in the tempe fermentation (Feng, 2006; Nout &Kiers, 2005).Fig. 3. Production process <strong>of</strong> soya bean tempe.The main process operations that differ according to the use <strong>of</strong> various substrates used intempe fermentation are the selection <strong>of</strong> optimum pre-treatments such as de-hulling,optimum soaking conditions or duration <strong>of</strong> boiling. The process <strong>of</strong> tempe manufacture fromsoya beans is shown in figure 3. The process starts with the de-hulling <strong>of</strong> the soya beans,which can be done manually by rubbing the seed coats from soaked soya beans, or bymechanical abrasion <strong>of</strong> dry beans. In the Netherlands, tempe manufacturers purchase dryde-hulled soya beans, ready for use. The soya beans are soaked for 6-24 h, in order to: (1)increase the moisture content <strong>of</strong> the beans, (2) to enable microbial activity in the soakingwater, (3) render the beans edible and (4) to extract naturally occurring antimicrobialsubstances (saponins) and bitter components.Some manufacturers add lactic or acetic acid or naturally acidified soaking water “backslop”(Nout et al., 1987) at the start <strong>of</strong> the soaking, to control microbial spoilage.Subsequently, the soaking water is discarded and the beans are cooked for 20-30 minutes infresh water. After cooking, the cooking water is discarded and the beans are spread out onperforated trays to remove free water, steam-<strong>of</strong>f and achieve a rapid cooling. When workingat a large scale, basket centrifuges are used to remove the cooking water. The cooled soya

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