Operations Manual

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1. General Information Thank you for choosing a BAUER-PILECO-Diesel Hammer. This machine will provide the utmost reliability with a minimum of effort and maintenance on your part. Bauer-Pileco, Inc. has serviced the pile driving industry for more than 40 years with quality equipment. We appreciate your business and want to continue to deserve it. YOU CAN RELY ON US. BAUER-PILECO, INC. The instructions are inclusive of all BAUER-PILECO Hammers. Operating Instructions are required to be on site for all workers to refer to. “Follow Our Lead To A Solid Foundation” If you require further assistance please contact us : 713-699-3000 (24/7): 713-699-3000-1 111 Berry Road Houston, TX 77002 Tel. (713) 691-3000 Fax (713) 691-0089 E-mail: info@bauerpileco.com www.bauerpileco.com Operations Manual December 2012 2
1. General Information Education and Training for all workers is required prior to the start of work on this equipment. A hazard analyst should check the site prior to start of work. Prior to assembly These operating instructions must be read prior to assembly and prior to putting the unit into operation. The operator’s safety and operations manual must be reviewed and understood by the operator and any others that are required to have this knowledge such as but not limited to the following: Foreman, Signal Person, Superintendent, competent person and qualified person that has full knowledge of Off Loading, Assembly and start up operations. Also for disassembly. The operating instructions must be stored in a safe place for later use. Picking points as marked on this equipment must be used. Pre clearance for ground conditions including a call to “Dig Safe“ or appropriate utility authorities is required. Confirm on the form enclosed in Appendix A4 that you have read and fully understand these operating instructions. Adhering to the safety instructions and information provided by Bauer-Pileco and any and all federal, state, local safety rules and regulations will prevent injuries and potential death. These operating instructions: • must be used by anyone who assembles, converts, disassembles, operates, maintains or repairs a Diesel Pile Hammer • simplify all work in connection with a Diesel Pile Hammer • inform you about some basics of the operating mode and use of Diesel Pile Hammers • help you with the required calculations • contain important information for the safe and proper handling and operation of the Diesel Pile Hammer Safety indicators The following symbols are used in these operating instructions: Please read these operating instructions carefully. The safety information must be observed and enforced. Caution indicates a potentially hazardous situation which, if not avoided may result in minor or moderate injury. Warning indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Danger indicates an imminently hazardous situation, which if not avoided will result in death or serious injury. This signal Word should be used in the most extreme situations. General and special safety information is contained in Chapter 2 “Safety Regulations”. Safety information in relation to a specific handling step is shown prior to the description of this handling step. Inform the operators about the obligation to read the operating instructions. 111 Berry Road Houston, TX 77002 Tel. (713) 691-3000 Fax (713) 691-0089 E-mail: info@bauerpileco.com www.bauerpileco.com Operations Manual December 2012 3
Page 1: Hammer Operations Manual “Follow
Page 6 and 7: 1. General Information Components o
Page 8 and 9: 2. Safety Information 2.2 General S
Page 10 and 11: 2. Safety Information 2.3 Safety in
Page 12 and 13: 2. Safety Information 2.5 Safety in
Page 14 and 15: 3. Technical Data 3.1 Conversion Fa
Page 16 and 17: 3. Technical Data 3.3 Diesel Hammer
Page 18 and 19: 3. Technical Data 3.4 Sound emissio
Page 20 and 21: 4. Transport of the Diesel Hammer 4
Page 22 and 23: 4. Transport of the Diesel Hammer 4
Page 24 and 25: 5. Assembly and Mode of Operation 5
Page 34 and 35: 6. Starting the Diesel Hammer 6.2 F
Page 36 and 37: 6. Starting the Diesel Hammer 6.4 G
Page 38 and 39: 6. Starting the Diesel Hammer 6.6 B
Page 40 and 41: 6. Starting the Diesel Hammer 17. R
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Page 44 and 45: 6. Starting the Diesel Hammer 1. Pu
Page 46 and 47: 6. Starting the Diesel Hammer Prodc
Page 48 and 49: 7. Operation 8. The combustion cham
Page 50 and 51: 7. Operation 7.2.2 Hydraulic contro
Page 52 and 53: 7. Operation An economical solution
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8. Shutting down and storage 8.1 Sh
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8. Shutting down and storage 8.3 St
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9. Maintenance Maintenance work mus
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9. Maintenance 9.2 Weekly maintenan
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10. Servicing and Troubleshooting 1
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10. Servicing and Troubleshooting P
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10. Servicing and Troubleshooting G
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10. Servicing and Troubleshooting W
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A1 Accessories The Pileco primary h
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A1 Accessories Pileco helmet drive
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A1 Accessories A1.3 Saximeter The S
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A1 Accessories A1.5 Pileco U-Type l
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A1 Accessories The Pileco caisson t
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A2 Applicable fuel and lubrication
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A3 Summaries and calculation aids A
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A3 Summaries and calculation aids M
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Notes 111 Berry Road Houston, TX 77
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EC Conformity Statement Within the
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