Operations Manual

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10. Servicing and Troubleshooting Grade D8 D12 D19 D25 / D30 D36 / D46 D62 D80 / D100 D125 D160 01 hex cap screw 8.8 - M16 M24 M24 M24 M24 M24 M24 M30 socket head screw & nut 12.9 - M16 M24 M24 M24 M24 M24 M24 M30 02 special hex cap screw * 12.9 M24 M24 M24 M24 M24 M36 M36 M36 M36 03 stud bolt with lock nut * 04 lock screw * 8.8 M16 05 special hex cap screw * 12.9 M24 M24 M24 M24 M24 M36 M36 M36 M36 06 special hex cap screw * 12.9 - - - - - - M36 M36 M36 07 hex cap screw 5 or 8.8 7/8”-9 - - - 7/8”-9 7/8”-9 - - M30 socket head screw 8 - 1”-8 1”-8 1”-8 - - 1”-8 1”-8 - 08 hex cap screw 8.8 M24 M24 M24 M24 M24 M24 M30 M30 M30 09 hex cap screw 8.8 M24 M24 M24 M24 M24 - - - - socket head screw 12.9 - - - - - - - - M30 10 hex cap screw 8.8 - - - - - M30 - - - hex cap screw 10.9 M24 M24 M24 M24 M24 - - - - special hex cap screw * 12.9 M24 M24 M24 M24 M24 - M36 M36 M36 * special bolts with larger head diameter All replaced bolts or nuts should meet the specified torque chart. The Diesel Pile Hammer cannot be operated safely with loose or stretched bolts. Size Grade Part number Torque for bolts lubricated with Mos 2 (µ = 0.1) Torque for bolts not lubricated (µ = 0.14) Nm ft.lbs. Nm ft.lbs. M16 8.8 20189 170 130 220 160 12.9 91939 300 220 370 270 M24 8.8 20174-CS 580 430 730 540 12.9 20174 1000 740 1250 920 M30 8.8 91939 1160 850 1450 1070 12.9 - 1990 1470 2480 1830 M36 12.9 103497 3470 2560 4350 3210 7/8“-9 5 - 420 310 520 380 1“-8 8 - 625 460 780 575 (see A4.1 to A4.2 for complete bolt torque information) 111 Berry Road Houston, TX 77002 Tel. (713) 691-3000 Fax (713) 691-0089 E-mail: info@bauerpileco.com www.bauerpileco.com Operations Manual December 2012 64
10. Servicing and Troubleshooting 10.4 Guides Prior to the driving of piles, it will be necessary to check the wear of the: • guides of the Diesel Hammer • guide gibs of the tripping device • guides of the pile helmet • wear strips along the whole lead length. Lead configurations Lubricating the guide rails of the lead and the starter guides with a Mos 2 -containing multipurpose grease extends the lifetime of your equipment. H 1 Worn guide parts must be replaced immediately. Wear strips at the lead that are too thin must be reinforced immediately. If this is not done, the Diesel Pile Hammer, the helmet or the tripping device may fall out of the leads. Danger of accident. Not only from a safety standpoint is it important to have a well guided hammer and pile helmet: The driving efficiency also depends on how the Diesel Hammer is in line with the pile. BAUER- Pileco Diesel Hammers have the longest possible channel-guiding. This accomplishes a good hammer guiding with a relatively large guiding clearance (which is sometimes necessary if slightly bent or worn out leads are used). Short distance hammer guiding needs a tighter fit to the lead (less guiding clearance). H 2 T 2 T 1 Total guiding clearance Hammer channel guiding H1 ½” H2 ¼” Hammer short guiding H1 ¼” H2 ¼” Starter guides T1 ¼” T2 ¼” 111 Berry Road Houston, TX 77002 Tel. (713) 691-3000 Fax (713) 691-0089 E-mail: info@bauerpileco.com www.bauerpileco.com Operations Manual December 2012 65
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Hammer Operations Manual “Follow
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1. General Information Thank you fo
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1. General Information Components o
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2. Safety Information 2.2 General S
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2. Safety Information 2.3 Safety in
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2. Safety Information 2.5 Safety in
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3. Technical Data 3.1 Conversion Fa
Page 16 and 17: 3. Technical Data 3.3 Diesel Hammer
Page 18 and 19: 3. Technical Data 3.4 Sound emissio
Page 20 and 21: 4. Transport of the Diesel Hammer 4
Page 22 and 23: 4. Transport of the Diesel Hammer 4
Page 24 and 25: 5. Assembly and Mode of Operation 5
Page 34 and 35: 6. Starting the Diesel Hammer 6.2 F
Page 36 and 37: 6. Starting the Diesel Hammer 6.4 G
Page 38 and 39: 6. Starting the Diesel Hammer 6.6 B
Page 40 and 41: 6. Starting the Diesel Hammer 17. R
Page 42 and 43: 6. Starting the Diesel Hammer 3. Re
Page 44 and 45: 6. Starting the Diesel Hammer 1. Pu
Page 46 and 47: 6. Starting the Diesel Hammer Prodc
Page 48 and 49: 7. Operation 8. The combustion cham
Page 50 and 51: 7. Operation 7.2.2 Hydraulic contro
Page 52 and 53: 7. Operation An economical solution
Page 54 and 55: 8. Shutting down and storage 8.1 Sh
Page 56 and 57: 8. Shutting down and storage 8.3 St
Page 58 and 59: 9. Maintenance Maintenance work mus
Page 60 and 61: 9. Maintenance 9.2 Weekly maintenan
Page 62 and 63: 10. Servicing and Troubleshooting 1
Page 64 and 65: 10. Servicing and Troubleshooting P
Page 76 and 77: 10. Servicing and Troubleshooting W
Page 82 and 83: A1 Accessories The Pileco primary h
Page 84 and 85: A1 Accessories Pileco helmet drive
Page 86 and 87: A1 Accessories A1.3 Saximeter The S
Page 88 and 89: A1 Accessories A1.5 Pileco U-Type l
Page 90 and 91: A1 Accessories The Pileco caisson t
Page 92 and 93: A2 Applicable fuel and lubrication
Page 94 and 95: A3 Summaries and calculation aids A
Page 96 and 97: A3 Summaries and calculation aids M
Page 98 and 99: Notes 111 Berry Road Houston, TX 77
Page 101: EC Conformity Statement Within the
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Operations Manual

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