DESIGN, ASSEMBLY AND CHARACTERIZATION OF COMPOSITE ...

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Other techniques such as Electron Beam Melting (EBM) 1 and Direct Metal Laser Sintering (DMLS) 28, 29 are also available. However, their differences from those described above are usually marginal. Hence, an exhaustive description of all current SFF techniques is not given here. 2.3.3 Comparison of SFF Techniques The characteristics of relevant SFF techniques are compared in Table 2.1. All these methods are able to fabricate objects with complex geometries. Only those employing high power radiation to directly sinter or melt powders have the potential to build high quality ceramic-metal composites; however, the equipment cost is usually high and thermal stress is a significant issue for these techniques. The rest of the techniques involve the use of high organic content build materials which, if required, may contain particulate fillers of various nature. With common metallic powders, however, these techniques will encounter a binder removal problem. Unless properly solved, this issue will jeopardize product properties after densification. 20
Table 2.1 Comparisons of various SFF techniques. Classification Technique Characteristics Materials Advantage High power radiation enabled direct powder consolidation High organic (binder) content EBM DMLS LENS SLS STL* 3DP Electron beam; full build density; superior build rate Laser; up to 100% build density; may require thermal treatment after build Laser and photopolymer Weak bonding between particles IP Fast build rate FDM Extrusion LOM* Adhesive coated laminates 21 Primarily metals; ceramics and polymers possible but less concerned Polymers and/or waxes; particulate fillers Paper, plastic and metal * SL=Stereolithography, LOM= Laminated Object Manufacturing High accuracy; good mechanical strength for high demanding applications High accuracy Low cost; primarily for rapid prototyping
Page 1 and 2: DESIGN, ASSEMBLY AND CHARACTERIZATI
Page 3 and 4: ACKNOWLEDGEMENTS First and foremost
Page 5 and 6: CHAPTER 5 BARIUM TITANATE NICKEL CO
Page 7 and 8: Table 6.1 Formulations of aqueous c
Page 9 and 10: Figure 2.12 Schematic illustrations
Page 11 and 12: Figure 2.35 Schematic of the SHS pr
Page 13 and 14: Figure 4.9 Sintered nickel lattices
Page 15 and 16: Figure 6.12 Optical image of the cr
Page 17 and 18: 1.1. Motivation CHAPTER 1 INTRODUCT
Page 19 and 20: and characterizing rheological prop
Page 21 and 22: 2.1. Materials System CHAPTER 2 BAC
Page 23 and 24: 2.2. Reentrant Structures and Ceram
Page 25 and 26: devices would provide self-sustaini
Page 27 and 28: a) b) Figure 2.4 Schematic illustra
Page 29 and 30: production of concept models, injec
Page 31 and 32: Fused Deposition Modeling (FDM) was
Page 33 and 34: Laser Engineered Net Shaping (LENS)
Page 35: Inkjet printing (IP) 27 is based on
Page 39 and 40: Figure 2.11 Processing steps involv
Page 41 and 42: 2.4.1 Colloidal Inks The printing i
Page 43 and 44: Robocasting has lacked a well-desig
Page 45 and 46: Table 2.2 Example polymers that dep
Page 47 and 48: 2.6. Sintering In robocasting, sint
Page 49 and 50: Figure 2.15 Sphere and plate model
Page 51 and 52: where
Page 53 and 54: 2.5.3 Solid State Sintering In this
Page 55 and 56: Figure 2.18 Illustration of neck gr
Page 57 and 58: 2.5.3.4 Final Stage During this sta
Page 59 and 60: Figure 2.23 Schematic diagram of th
Page 61 and 62: 2.5.4.2 Rearrangement With the form
Page 63 and 64: 2.5.4.6 Spreading of Sintering Aid
Page 65 and 66: Driven by reduction of free energy,
Page 67 and 68: 2.5.5 Sintering Atmosphere Sinterin
Page 69 and 70: 2.7. Composite Materials In this re
Page 71 and 72: Figure 2.29 Types of composite mate
Page 73 and 74: Table 2.6 Examples of composite mat
Page 75 and 76: Table 2.7 Examples of FGM applicati
Page 77 and 78: 2.7.3 Processing For the fabricatio
Page 79 and 80: prepared discrete layers of uniform
Page 81 and 82: Powder densification processes gene
Page 83 and 84: The specific volume fraction beyond
Page 85 and 86: a) b) Figure 2.34 a) Volume fractio
Page 87 and 88:
When the powders are densified in s
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Various FGM coating processes are a
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of FGMs, such as partially reactive
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leading to a characteristic time τ
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3.1 Introduction CHAPTER 3 AQUEOUS
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occurs in a multi-step process: fir
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a) b) Figure 3.1 a) SEM image of as
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3.2.3 Preparation of Carbon Black C
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3.2.5 Drying Shrinkage Characteriza
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the optimized surfactant concentrat
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The storage modulus of a colloidal
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For HA ink, yield stress
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In the case of the aqueous carbon b
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PPO units of Pluronic F-127 may ads
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a) b) Figure 3.6 A carbon black lat
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a) b) Figure 3.7 SEM images of a) c
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TGA plot is in agreement with previ
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a) b) Figure 3.9 Thermogravimetric
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3.3.8 Fabrication of Complex Cerami
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c) d) 109
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3.4 Conclusion A fugitive support m
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metal inks have been reported for R
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Midland, MI) 5% by weight stock sol
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4.2.5. Thermal Degradation of Binde
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4.3. Results and Discussion 4.3.1.
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4.3.2. Preparation of Nickel Ink Su
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260 °C for 8 hours, the residual c
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Table 4.1 Calculated residual carbo
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a) b) Figure 4.6 Sintered Ni struct
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temperature 138, 139 lead to 92-95%
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Figure 4.8 Scanning electron microg
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c) Figure 4.9 Sintered nickel latti
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5.1. Introduction CHAPTER 5 BARIUM
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materials within the overall struct
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40:60, 60:40, 80:20 are separately
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5.2.3. Rheological Characterization
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5.2.5. Co-sintering and Re-oxidatio
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mixing, BT and Ni phases appear uni
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The combined use of PAA and PAA-90K
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To quantify this difference in sint
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As the BT and Ni particles used in
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The reducing atmosphere used in the
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Figure 5.7 Vickers hardness number
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5.3.6. Fabrication of BT-Ni composi
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modify the sintering kinetics of th
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a) b) Figure 5.10 Co-sintered compo
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5.4. Conclusions Freeform fabricati
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Liquid phase sintering involves usi
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(pH=4.4, 31.5% by weight) (Adva Flo
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concentration of 7 mg/mL in the aqu
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Table 6.1 Formulations of aqueous c
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thickness. Each layer of the struct
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6.2.6. Hardness Test Microindentati
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micrographs for these two powders.
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Second, the added LiAC∙2H2O is am
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Figure 6.3 Oscillatory behavior for
Page 199 and 200:
a) b) Figure 6.4 Sintering strain c
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mass transport in LFBT network. 167
Page 203 and 204:
The above discussion is mainly focu
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Figure 6.8 shows the bowtie-shaped
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Figure 6.10 A NPR composite of para
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etween BT and Ni phases. But Zn ele
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Figure 6.13 Scanning electron micro
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Figure 6.15 shows the mapping of Ti
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Figure 6.17 and Figure 6.18 show el
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Figure 6.19 shows element mapping f
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6.3.7. Piezoelectricity and Dielect
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6.4. Conclusions Aqueous colloidal
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geometric features, including non-s
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3. Development of aqueous colloidal
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7.2. Recommendations In the context
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gelation behavior. κ-carrageenan i
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REFERENCES 1. Larsson 9301647, 1993
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29. Simchi, A.; Petzoldt, F.; Pohl,
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61. Bouvard, D., Acta Metallurgica
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92. Morissette, S. L.; Lewis, J. A.
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120. Boehm, H. P., Some Aspects of
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150. Atkinson, A., Growth of Nio an
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APPENDICES A. Mathematical Modeling
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and
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conditions: Equation A.12 is solved
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and with
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a) b) Figure B.1 a) Freeze-dried st
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a) Figure C.1 Cr-Ni lattices of 5Cr
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E. Binary Phase Diagram of ZnO-B2O3
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References A.1. Du, Z., Sarofim, A.
Page 259:
Name: Jian Xu Date of Degree: May,
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