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NOVEMBER/DECEMBER 1983, No. 43, $3.50 Making ... - Wood Tools

NOVEMBER/DECEMBER 1983, No. 43, $3.50 Making ... - Wood Tools

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Layout and construction-In a nutshell,<br />

Euro-style cabinets are simple<br />

boxes made of :X-in. plywood, banded<br />

on their front edges with �-in. by :X-in.<br />

solid wood strips. This banding replaces<br />

the wide, solid wood frame that trims<br />

traditional cabinets (figure 1). There are<br />

rwo advantages to frameless construction:<br />

you can bypass the tiresome job of<br />

mortising or doweling the face frame together<br />

and, once done, the cabinets are<br />

more spacious because there's no frame<br />

to encroach. As figure 2 shows, each<br />

base cabinet consists of rwo sides, a<br />

bottom, and a �-in. back let into<br />

grooves. A doweled or mortised frame<br />

holds the top of the cabinet square and<br />

serves as a mounting surface for counters.<br />

Wall cabinets are similarly construcred,<br />

but have a plywood top instead<br />

of a frame top.<br />

Before I explain construction details,<br />

I need to say a word about design. If a<br />

kitchen is to be functional as well as attractive,<br />

cabinets must be sized and located<br />

to encourage an economic work<br />

flow. This is a complex subject that's<br />

beyond the scope of this article, so I refer<br />

you to three books for help: Terrance<br />

Conran's The Kitchen Book (Crown<br />

Publishers), Sam Clark's Rethinking<br />

the Kitchen (Houghton Mifflin) and<br />

Jere Cary's Building Your Own Kitchen<br />

Cabinets (Taunton Press). I suggest<br />

you start your design by selecting appliances,<br />

favoring ones whose proportions<br />

will relate to the width of the cabinet<br />

doors-which, along with drawer fronts,<br />

are the single most important visual element.<br />

Once you've decided what will go<br />

where, draw cabinet and appliance locations<br />

on a scale floor plan.<br />

As figure 3 on p. 57 shows, wall (upper)<br />

and base (lower) cabinets should<br />

conform to some standard depths and<br />

heights, but the width of each cabinet<br />

will be set by the appliances and room<br />

size. The 36-in. standard countertop<br />

height seems to be comfortable for most<br />

people. You can vary it to suit, but<br />

don't make it too low, else dishwashers<br />

and other under-the-counter appliances<br />

might not fit. Positioning the lowest<br />

shelf of the upper cabinets 52 in. above<br />

the floor, with 16 in. berween countertop<br />

and cabinet, is the best compromise<br />

berween working room and comfortable<br />

access to the upper cabinets.<br />

I try to work out the width of my<br />

cabinets so that all the doors will be berween<br />

14 in. and 19 in. wide. These dimensions<br />

produce the most pleasingly<br />

Takakjian; drawings: Lee PhO[os: Carl Hov<br />

1: Fig. Euro-cabinet<br />

VS. face-frame construction<br />

VS.<br />

Plywood carcase,<br />

edge-banded with<br />

solid wood, offers<br />

simpler joinery and<br />

more interior space.<br />

Plywood carcase<br />

gains rigidity<br />

from mortised or<br />

doweled face frame.<br />

Fig. 2: Carcase construction Scribe strip<br />

Edge-banding<br />

Detail A: Nail rail<br />

'A-in. plywoorJ back let into grooves Detail C:<br />

Ta blesaw<br />

3A-in. plywood sides setup for<br />

carcase<br />

Frame top joinery<br />

, i<br />

Shelf-pin<br />

holes<br />

Panel<br />

Side<br />

I-<br />

Detail B: Offset<br />

tongue joint<br />

Knockdown<br />

fastener offers<br />

altemative<br />

joinery.<br />

Level 2x4 platform independently,<br />

then deck with 0-in. plywood.<br />

Cover platform with 0-in. hardwood ply.<br />

55

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