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NATIONAL INSTITUTE OF TECHNOLOGY KARNATAKA, SURATHAKAL ------------------------------------------------------------------------------------------------------------------ Interpretation of results, Corrosion prevention; materials selection, alteration of environment, design, cathodic and anodic protection, coatings, high-temperature corrosion and mechanisms and kinetics, hightemperature materials Mars G. Fontana, Corrosion Engineering, McGraw-Hill Book Company, 1986 David Talbot and James Talbot, Corrosion Science and Technology, CRC Press, New York, 1998 Denny A. Jones, Principles and Prevention of Corrosion, Maxwell Matemillar 1992. MT405 PROCESS PLANT MATERIALS (3-0-0) 3 Selection of process materials, fabrication, mechanical properties and strength of materials, effect of temperature on mechanical properties, testing and inspection of materials, properties and uses of ferrous metals, cast iron, plain carbon steels, thermal and electrical insulating materials, non ferrous metals and alloys, general properties and fields of application of non ferrous metals, plastics as materials of construction for chemical plant, corrosion resistance, uniform corrosion, galvanic corrosion, pitting, intergranular corrosion, effect of stress, erosion corrosion, high temperature oxidation, hydrogen embrittlement, selection for corrosion resistance, corrosion charts, design for corrosion resistance. William F. Smith, Principles of Material Science and Engineering, McGraw Hill Book Co. Vernon John, Engg Materials, 3 rd Edition, Macmillan, 1992. William D. Callister, Materials Science & Engg., 4 th Edition, John Wiley, 1997. MT406 EXTRACTION OF NON-FERROUS METALS (3-0-0) 3 PREREQ: MT 252 Silver: sources, extraction by cyanidation, refining; gold: sources, concentration methods, gold recovery, refining; chromium: occurrence, production; cadmium: sources, extraction, recovery from secondary sources; mercury: sources, extraction from cinnabar; uranium: ores, processing of uranium ores, solvent extraction, reduction, production in India; thorium - sources, extraction and its purification; beryllium: types of ore, production, zirconium: sources, extraction and its refining, separation of Zr and Hf, fabrication of zirconium, production of zirconium in India; titanium: sources, beneficiation methods of illmenite, production of titanium tetrachloride, the Kroll process; molybdenum: production of powder and ductile Mo; tungsten: ores, concentration methods, production of tungsten trioxide; production of tungsten powder and ductile tungsten; tin: types, smelting of tin concentrates, refining of tin. H.S.Ray, A.Sridhar and K.P.Abraham, Extraction of Nonferrous Metals, 1985, EWP, New Delhi. Sevryukov N., Nonferrous Metallurgy, 1975, Mir, Moscow. W.H.Dennis - Metallurgy of the Non-Ferrous Metals, Ed.2, 1966, Pitman, London. MT407 SECONDARY REFINING OF STEELS (3-0-0) 3 PREREQ: MT 350 Introduction, unit processes in secondary steelmaking viz stirring, slag control, refractories and atmosphere control: ladle furnace method; ladle injection metallurgy, vacuum treatment of liquid steel: priniciples, processes viz ladle, stream and circulation degassing methods, stainless steel making technology � VOD, AOD and CLII processes, remelting, refining processes � ESR and VAR processes. R.H.Tupkary, Modern Steelmaking, Khanna Publishers, New Delhi. R.G.Ward, An Introduction to the Physical Chemistry of Iron and Steelmaking, ELBS, London. V.Kudrin, Steel Making, Mir Publication, Moscow. MT408 NUCLEAR MATERIALS (3-0-0) 3 Structure of a nuclear power plant, requirements of reactor materials, fuel materials, plutonium uranium and thorium and their alloys & compounds, core materials: beryllium, graphite, control and shielding materials, magnesium & its alloys, aluminium & its alloys, zirconium & its alloys, austenitic stainless steel; materials for reactor vessel and other components, pearlitic steels, ferritic, chromium stainless steels, copper alloys, titanium and its alloys, coolants used in reactors: radiation embrittlement, corrosion of reactor materials, mechanical properties of materials. --------------------------------------------------------------------- NITK-Course Contents(UG)2010 Page 114 of 134
NATIONAL INSTITUTE OF TECHNOLOGY KARNATAKA, SURATHAKAL ------------------------------------------------------------------------------------------------------------------ V.Gerasimov & A. Monakhov, Nuclear Engineering Materials, Mir Publishers, Moskow, 1983. D.S.Clark & W.R Varney, Physical Metallurgy for engineers, East West Press, New Delhi, 1987 C.M.Srivatsava & C.Srinivasan, Science of engineering Materials, 1997, New Age International. MT409 FRACTURE OF ENGINEERING MATERIALS (3-0-0) 3 Failure and their causes - techniques of failure analysis, conventional design concepts, inadequacies of conventional design, mechanics of fracture, theoretical cohesive strength, Griffith theory of fracture, Irwin - Orowan modification, concepts of G and R, relation between G and rate of change of compliance, crack tip stress fields, stress intensity factors, relation between G and K, fracture toughness: determination of fracture toughness, ASTM standards; crack tip plasticity, plastic enclaves and their effect on energy release rate, concept of plastic zone criterion, R curve concept, J Integral, COD criterion, brittle and ductile fractures, fatigue crack growth and fracture mechanics, stress corrosion cracking, liquid metal embrittlement, hydrogen embrittlement, microscopic aspects of cleavage crack propagation, plastic relaxation at crack tip, nucleation of cleavage cracks by plastic deformation, crystallographic mechanism, initial growth and propagation, ductile - brittle transition; designing and testing for fracture resistance, principles of fracture safe design, testing procedure, designing steels for fracture resistance, improved toughness in ceramics, composites, case studies in failure analysis. D.Broek, Elementary Engineering Fracture Mechanics, Marinus Nijhoff, Dordredet, 1986. J.F.Knott, Fundamentals of Fracture Mechanics, Butterworths 1973. S.Teteleman & A.J.McEvily, Fracture of Structural Materials, John Wiley and Sons, 1961. MT440 PRACTICAL TRAINING/EDUCATION TOUR 2 This course is a 2 credit course. A student may complete the training or educational tour before the beginning of 7 th semester (or as stipulated by DUGC) and register for it in 7 th Semester. The duration and the details shall be decided by the faculty advisor, with approval from DUGC. MT447 METAL FINISHING LAB (0-0-2) 1 Cleaning base metal: (Steel specimens) buffing, brushing, polishing, degreasing, acid dip - water wash, common metal plating: Zn, Ni, Cd, Cr, Cu - acid baths, Zn, Cd, Cu - cyanide baths, post plating, drying, passivity, lacquering, phosphating, test on deposit: corrosion resistance test - by salt spray chamber, hardness, ductility by bending test, photo micrographs. . MT448 FOUNDRY TECHNOLOGY LAB (0-0-3) 2 Sand testing: moisture content, clay content, permeability, sieve analysis of base sand, strength properties of molding sand, shatter index, mold hardness; clay testing: gelling index, gelling time, pH measurement, acid demand value, design of casting: selection of parting line, design of patterns, full mold process, CO2 molds, melting and pouring of aluminium alloy, defect analysis; computer aided designs. MT449 MAJOR PROJECT – I (0-0-6) 4 MT450 ADVANCED ENGINEERING MATERIALS (3-0-0) 3 PREREQ: MT 400 Metals for high temperature service, Ti and Zr alloys, Ni and Co based super alloys, rapid solidification, metallic glasses, production, properties and applications, liquid crystals: production, properties and applications, composite materials, mechanics of composite materials, dispersion strengthening, metal matrix composites, special steels, maraging steels, trip steels, patenting, interstitial free steels, smart materials, shape memory effect, principles, pseudoelasticity, applications, nano technology, nano materials. R. E. Reed Hill & Reza Abbaschian, Physical Metallurgy Principles, 3 rd Edition, 1994 PWS Publishers USA. W. E. Smith Structure & Properties of Engineering Alloys McGraw Hill, 1993 F.L. Matthews & R. D. Rawlings, Composite Materials Engg. & Science, 1994 --------------------------------------------------------------------- NITK-Course Contents(UG)2010 Page 115 of 134
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