roweld cnc s4 - Rothenberger

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20 2. Description ROWELD P160B/V, P250B/V, P315B/V, P500B und P630B are compact, easy to transport butt fusion pipe welding machines which were specifically developed for use on building sites and in particular in pipe trenches. The welding machines are also very well suited for use in workshop environments. The CNC unit controls and monitors an automatic welding process as well as stores and protocols welding data pursuant to DVS guidelines and other national standards. The versatility of the ROWELD welding machines allows the operator to securely join 40-630 mm (outer dimensions) pipes and accoutrements for all plumbing and sanitation applications as listed below:: I. pipe to pipe II. pipe to pipe fitting III. pipe to T-piece IV. pipe to welding neck The essential machine components are: CNC basic unit Basic unit in tried and tested non-warping design and equipped with precision distance sensor and encoded telemetry cable. The fully automated version of the basic unit is equipped with a fusion element retainer and withdrawal mechanism. All CNC basic units can be operated with a conventional hydraulic pump. Clamp adapters 40-630 mm in accordance with machine type. CNC operator control unit The ROWELD CNC operator control unit is suited for both the fully automatic (FA) as well as the semi-automatic (SA) operation modes and equipped with the following features: a clearly organised, backlit display with 8 lines of 21 characters per line, an alphanumeric key panel with 45 keys, an ambient temperature sensor fitted in the intake conduit, signal lamps and sirens as well as function keys. CNC heating plate In the fully automated version the heating plate is automatically disengaged and ejected shortly after the warm-up phase when the basic unit is started. This substantially reduces the changeover time decisive for the quality of the weldament joint. The heating plate position is continuously monitored. The heating plate is furnished with a protective cover to protect the operator against accidental contact and retain warmth in the waiting position. In the semi-automatic version the operator must manually retract the heating plate. However the basic unit closes automatically to reduce the change-over time. In accordance with DVS the temperature of the heating plate is continuously monitored and controlled by the CNC operator control unit in both versions. All heating plates are furnished with a long-life PTFE non-stick coating. ENGLISH
3. Technical Data Operator control unit supply voltage : 230V 50Hz(5.3764) opt. 230V 50/60Hz (5.3762) current consumption : up to 16A depending on type system of protection : IP 54, when sockets closed with plugs or stoppers safety class : safety class 1 operating temp. range : 0°C – +50°C connections (electrical) : H05RNF 3G1.5 mm² supply lead with euro SCHUKO connector : SCHUKO outlet, switched, 5A for trimmer unit only : 6-pole + PE for heating plates up to 2500W or external Pt100 temperature detector : 3-pole + PE for potentiometric distance sensor system : 2 x cable connector for ROWELD ® DATALINE connections (hydraulic) : 1 x fast-on socket coupling, leakage-free : 1 x fast-on plug coupling, leakage-free pump : double pump system with double gear pumps capacity : Q1=1.95 l/min Q2=0.65 l/min pressure : 2-120 bar, regulated via control unit tank : steel tank with 5 l volume, equipped with ventilation valve, filler, runback filter and temperature and level monitor electrical specifications : e-motor - B5 0.25kW; 230V 50Hz; 2700min-1 opt. 230V 50/60Hz; 3250min-1 3 x solenoid valves – 24 VDC 1 x proportional pressure control valve 0-24V via plug amplifier 120Hz oil : HLP 46 (Stock no.: 5.3649 a 1l) Versions: P160B CNC VA Basic: 5.4350 (230V) ; cpl. 5.4710 (230V) P160B CNC SA Basic: 5.4360 (230V) ; cpl. 5.4720 (230V) P250B CNC VA Basic: 5.4370 (230V) ; cpl. 5.4730 (230V) P250B CNC SA Basic: 5.4380 (230V) ; cpl. 5.4740 (230V) P315B CNC VA Basic: 5.4392 (230V) ; cpl. 5.4752 (230V) P315B CNC SA Basic: 5.4390 (230V) ; cpl. 5.4750 (230V) P500B CNC SA Basic: 5.4760 (400V) ; cpl. 5.4770 (400V) P630B CNC SA Basic: 5.4790 (400V) ; cpl. 5.4780 (400V) Basic unit P160B CNC VA/SA P250B CNC VA/SA P315B CNC VA/SA P500B CNC SA P630B CNC SA pipe welding range 40-160 mm 90-250 mm 90-315 mm 200-500 mm 200-630 mm cylinder stroke 100 mm 166 mm 200 mm cylinder surface 3.53 cm 2 6.26 cm 2 14.13 cm 2 cylinder inner diameter 25 mm 32 mm 50 mm piston rods 20 mm 25 mm 40 mm leading dimensions 1120 x 370 x 300 1450 x 520 x 460 1450 x 520 x 600 1300 x 900 x 800 1300 x 1060 x 920 weight 31 kg 64 kg 76 kg 190 kg 300 kg ENGLISH 21
Page 1 and 2: 5.3765 ROWELD P160-355B 230V 5.4799
Page 3 and 4: Inhalt Seite 1. Hinweise zur Sicher
Page 5 and 6: stehen. Ein Moment der Unachtsamkei
Page 7 and 8: 3. Technische Daten Basis-Steuerung
Page 9 and 10: Not-Aus-Taster Hydraulikmotor mit A
Page 11 and 12: Maschinentyp: In Zeile 4 kann der M
Page 13 and 14: Protokollnummer: Diese Nummer dient
Page 15 and 16: 5.4 Fräsvorgang Hierbei müssen di
Page 17 and 18: 5.9 Druckaufbau Treffen die Rohrend
Page 19 and 20: Contents Page 1. Safety Instruction
Page 21: c) Avoid accidental starting. Ensur
Page 25 and 26: emergency STOP button hydraulic pum
Page 27 and 28: Machine type: Select machine type i
Page 29 and 30: 5.2 Material data In a next step th
Page 31 and 32: 5.4 Trimming The pipe sections for
Page 33 and 34: 5.9 Pressure build-up When the pipe
Page 35 and 36: Sommaire Page 1. Consignes de sécu
Page 37 and 38: ) Portez des équipements de protec
Page 39 and 40: 3. Donnés Techniques Programmation
Page 41 and 42: Touche d’arrêt urgence Moteur hy
Page 43 and 44: Type de machine : Sélectionner le
Page 45 and 46: 5.2 Donnés matériau Dans l’éta
Page 47 and 48: 5.4 Dispositif de fraisage Les tube
Page 49 and 50: 5.9 Montée en pression Quand les b
Page 51 and 52: Indice Página 1. Avisos sobre la s
Page 53 and 54: consumido alcohol, drogas o medicam
Page 55 and 56: 3. Datos técnicos Control básico
Page 57 and 58: Tecla de parada de emergencia Motor
Page 59 and 60: Tipo de máquina: El tipo de máqui
Page 61 and 62: 5.2 Datos sobre el material Como pu
Page 63 and 64: 5.4 Proceso de fresado Para ello de
Page 65 and 66: 5.9 Formación de presión Si las p
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Anhang / Appendix 2 Pos. Bezeichnun
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Zubehör und Ersatzteile / Accessor
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