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Onsite Use of Recycled Asphalt Pavement Materials and Geocells to ...

Onsite Use of Recycled Asphalt Pavement Materials and Geocells to ...

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annually in the early 1990s (FHWA-HRT-11-021). High-quality <strong>and</strong> well-graded aggregates<br />

coated with asphalt binder can be obtained when RAP is crushed <strong>and</strong> screened properly.<br />

The use <strong>of</strong> RAP in pavement construction has become more popular since the mid-1970s,<br />

although it was practiced as early as 1915. Previous sustained efforts <strong>to</strong> recover <strong>and</strong> reuse old<br />

asphalt paving materials in road construction were undertaken in Nevada <strong>and</strong> Texas in 1974.<br />

RAP has been used mostly in hot or cold mix asphalt with virgin asphalt binder <strong>and</strong> aggregate. In<br />

addition, RAP has been used as granular bases or sub-bases, stabilized base aggregate, <strong>and</strong><br />

embankment fill for constructing roadways, roadbeds, shoulders, <strong>and</strong> embankments (AASHTO<br />

Center for Environmental Excellence 2003). According <strong>to</strong> the FHWA <strong>Pavement</strong> Recycling<br />

Guidelines (FHWA-HRT-11-021), the recycling or reuse <strong>of</strong> RAP for pavement construction has<br />

the following advantages: (a) reduced cost <strong>of</strong> construction, (b) preservation <strong>of</strong> aggregate <strong>and</strong><br />

binder resources, (c) preservation <strong>of</strong> the environment, <strong>and</strong> (d) preservation <strong>of</strong> energy.<br />

According <strong>to</strong> NAPA, more than 90% <strong>of</strong> U.S. roads are paved with HMA. As roads<br />

become old, transportation agencies face increasing dem<strong>and</strong> for raw materials required <strong>to</strong><br />

maintain <strong>and</strong> rehabilitate these roads. Because <strong>of</strong> growing dem<strong>and</strong>, the scarcity <strong>and</strong> rising cost <strong>of</strong><br />

aggregate <strong>and</strong> binder, <strong>and</strong> environmental <strong>and</strong> energy saving considerations, RAP is considered as<br />

a viable alternative <strong>to</strong> virgin aggregate materials in roadway construction. According <strong>to</strong> the<br />

FHWA survey (FHWA-HRT-10-001), as <strong>of</strong> 2007, the average amount <strong>of</strong> RAP incorporated in<strong>to</strong><br />

HMA mixtures by state DOTs was 12% by weight. State DOT specifications have set restrictions<br />

on the maximum amount <strong>of</strong> RAP in HMA. If more than 15% RAP is used in a new mix, the<br />

required performance grade <strong>of</strong> the virgin binder should be adjusted.<br />

In 2007, the North Carolina Department <strong>of</strong> Transportation (NCDOT) conducted a survey<br />

on behalf <strong>of</strong> FHWA <strong>and</strong> AASHTO <strong>to</strong> determine the level <strong>of</strong> RAP use across the country, as well<br />

13

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