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MANUAL 4 - Construction Industry Development Board

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<strong>MANUAL</strong> 4 – BITUMINOUS PAVEMENT SEALS<br />

The area that one heap of 0,105 m 3 must cover is:<br />

The volume of the heap in m3 , divided by the rate of application required in m3 /m2 , will give<br />

the area that one measured heap will cover in m2 .<br />

i.e. 0,105 m 3 = 12,65 m 2<br />

0,0083 m 3 /m 2<br />

If the width of the road is 3,5 m, then the length can be obtained by dividing the area by the<br />

width, i.e.<br />

Area = Length<br />

Width<br />

i.e.<br />

12,65 m2 = 3,6 m<br />

3,5 m<br />

This is the distance between the spotted heaps of aggregate.<br />

5.2.2 Application of binder for the seal<br />

Types of binder<br />

Emulsions are ideal for manual application, as they do not have to be heated to temperatures<br />

of 130°C – 140°C, as is the case for penetration bitumen.<br />

As they contain 35 – 40% water, the problem of over application, resulting in bleeding of the<br />

surface, is overcome to a large extent.<br />

The following binders can be used for seal work:<br />

• Anionic spray-grade emulsion (60% bitumen and 40% water).<br />

The viscosity of this binder is lower than the viscosity of a cationic emulsion, and the<br />

rate of application for a tack coat reduces to approximately 0,7 to 0,8 litres per m 2<br />

before the binder tends to flow, even when minimum gradients pertain.<br />

Generally they do not require heating, unless the air temperature at the time of<br />

spraying is below 20 – 25°C.<br />

• Cationic spray-grade emulsion (65% bitumen and 35% water).<br />

This emulsion is ideal for seal work. In cool weather it is advisable to heat the emulsion<br />

with a low flame to 50°C.<br />

Note<br />

The flow properties of this emulsion are better than Anionic emulsions.<br />

It is essential when using Cationic emulsion for the equipment to be thoroughly cleaned<br />

out of any Anionic emulsion. The equipment must be flushed out with water and paraffin.<br />

When heating Cationic emulsion, care must be taken to heat it with burners on a low<br />

flame. The temperature to which it is heated must not exceed 50°C.<br />

IMPLEMENTING EMPLOYMENT INTENSIVE ROAD WORKS 35<br />

MODULE<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7

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