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MANUAL 4 - Construction Industry Development Board

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MODULE<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

<strong>MANUAL</strong> 4 – BITUMINOUS PAVEMENT SEALS<br />

MODULe 7: indicative production and task rates<br />

Indicative production rates and team sizes for selected activities based on a<br />

7-hour production day<br />

Activity Description Unit Production rate Team size<br />

Hauling 0 – 20 m (wheelbarrow) m3 10 – 13 1<br />

40 – 60 m 8 – 10 1<br />

60 – 80 m 6 – 8 1<br />

80 – 100 m 5 – 6 1<br />

Surfacing Sweep base course 500 – 750 1<br />

Spread chips and back chip (by hand from<br />

spots)<br />

m2 200 – 400 1<br />

Spray with hand sprayer 210 litre drums 7 – 9 Note 1 Construct single seal<br />

Note 3 4 – 5<br />

• Apply tack coat and aggregate<br />

m<br />

• Apply penetration coat<br />

2<br />

m2 2 000 – 3 000<br />

Note 2 14<br />

800 – 1100<br />

Note 3 4 – 5<br />

Construct slurry seal (10 mm wet<br />

thickness)<br />

Construct Cape seal<br />

• Apply tack coat and aggregate<br />

• Apply penetration coat<br />

• Apply slurry layer<br />

Notes:<br />

1. The production rate of spraying can be increased by making use of separate mobile<br />

drum heaters.<br />

An experienced team could probably increase these production rates.<br />

2. Labour units for applying tack coat and spreading aggregate.<br />

Spray team (see Note 3)<br />

Aggregate spreaders and broomers<br />

Supervisor<br />

3. Labour units for applying penetration coat.<br />

Spray operator<br />

Spray operator’s assistant<br />

Time keeper<br />

Screen holders<br />

m2 500 – 800 Note 1.1 Note 4 13<br />

m 2<br />

m 2<br />

m 2<br />

2 000 – 3 000<br />

800 – 1 100<br />

Note 1.1<br />

1 000 – 1 400<br />

Activity Number<br />

Activity Number<br />

IMPLEMENTING EMPLOYMENT INTENSIVE ROAD WORKS 90<br />

5<br />

8<br />

1<br />

1<br />

1<br />

1<br />

2<br />

Note 2 13<br />

Note 3 4 – 5<br />

Note 5<br />

10

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