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Table 4.1 Taguchi L8 design for CLFDM<br />

4.6 Methodology<br />

Trial No. Curvature Speed Deposition Style<br />

1 1 Speed 1: low 1 - Flat layer<br />

2 1 Speed 1: low 2 - Curved layer<br />

3 1 Speed 2: high 1 - Flat layer<br />

4 1 Speed 2: high 2 - Curved layer<br />

5 2 Speed 1: low 1 - Flat layer<br />

6 2 Speed 1: low 2 - Curved layer<br />

7 2 Speed 2: high 1 - Flat layer<br />

8 2 Speed 2: high 2 - Curved layer<br />

A total of sixteen parts (8 parts x 2 batches) were printed as per Taguchi‟s L8 design,<br />

repeating each of the trials shown in Table 4.1 twice, but during printing a number of<br />

difficulties sprung while printing with the FDM test bed at hand. Some of these are<br />

presented as follows:<br />

Limited capability of the machine to accept a broad range of materials.<br />

Materials had to be semi-solid and viscous in state which would enable easy<br />

flow through the syringe.<br />

Maintaining consistency of fabepoxy compound; Mixing of the epoxy and<br />

hardener had to be very accurate in 1:1 ratio to ensure smooth flowing<br />

material desired when the two materials were in tub form. The company<br />

KraftBiz, which manufactured this compound later, introduced a gun barell<br />

system which would then push out fab at home with the exact 1:1 composition<br />

of epoxy and hardener straight into the syringe.<br />

94

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