HAHN+KOLB-Toolcatalog 2011/12 – Testing equipment

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Hardness testing and metallography Stationary hardness testers Continued next page Universal hardness testing machines Q250 / Q750 / Q3000 Application: standard hardness test procedures according to: Brinell DIN EN ISO 6506, Vickers DIN EN ISO 6507, RockweIl DIN EN ISO 6508, Knoop DIN EN ISO 4545, plastic testing DIN EN ISO 2039 as well as ASTM and NADCAP standards (for hardness testing in aerospace and aviation industry) Design: available in the versions MS (manual small), M (manual) and E (electronic), i. e. a total of 9 models with the following differences: •various load ranges •manual or motorized height adjustment of the test unit •test heights 230 or 450 mm •size of the supporting table Configuration and technical data: Models Q250 Q750 Q3000 Load range 9.81-2450 N 49-7357 N 196-29400 N (load stage 1-250) (load stage 5-750) (load stage 20-3000) Executions MS, M, E MS, M, E MS, M, E Test unit height adjustment manual (hand wheel) Execution MS and M Execution MS and M Execution MS and M Test unit height adjustment motor-driven (asynchronous motor) Execution E Test height/overhang 230 1) / 310 mm Execution MS supporting table W x D = 360 x 400 mm Receptacle hole for accessories Ø 25 mm Test height/overhang 450 2) / 310 mm Execution M and E supporting table W x D = 360 x 540 mm Receptacle hole for accessories Ø 25 mm Interface 3 x USB, 1x RS232C, 1 x LAN all models and executions 1) with the measurement turret option: 200 mm 2) with the measurement turret option: 420 mm Other characteristics of the versions M and MS: •electronically controlled and regulated load application •manual height adjustment of the test unit, test unit for one indenter and lens each •manually swing-in hold-down (optionally motorised) •supporting table with interchangeable test bench Ø 100 mm •standard fully automatic indentation evaluation, possibility of the manual check measurement of the hardness indentation in connection with a high-resolution USB camera •integrated PC with operating system Windows and Software QPix T12 for: – comfortable function and control – conversion according to DIN EN ISO 18265, DIN50150* and ASTME140 – extensive data administration, statistics and export functions – logs (PDF or direct print) – operation via laterally arranged 12" touch-screen monitor (with integrated USB interface) – LED-illumination with auto-brightness control depending on material and surface Additional characteristics of the version E: •motor-driven height adjustment of the test unit (speed v= 24 mm/ s ) •automatic work piece recognition with special sensor for the braking of the test head and soft clamping of the work piece Q3000 E testing method Vickers Testing equipment Q250 MS (with Option under counter cabinet) 1 2 1 swing-in hold-down clamp Automatic brightness control with software QPix T12 2 standard testing unit Options: •measurement turret 6 fold for all models (equipment e. g. with 3 lenses with different magnification for Brinell, Vickers or Knoop and three corresponding intenders for the change of the test method) •motor-driven X/Y cross table •ring light dark field illumination for all Brinell methods (application soft materials) •software QPix Control for external PC control for fully automatic hardness tester with X/X slides and additional overview camera •software QPix Collect for external PC for data collection, data back-up and logging of the test data •under-counter cabinets for versions M, E, and MS •further accessories, e. g. indenters, lenses, part holders Adjustment and expansion to customer-specific requirements: •customer-specific test heights and overhangs •work piece-specific devices •automatic loading and unloading of the work pieces •work piece sorting •testing of large, complex parts •test point determination via laser pointer * Standard drawn back Prod.-Gr. 427 h Additional information, advice or quotation available on request. t Technical Hotline +49 (0)711 9813-367 Automatic work piece recognition (version E) Option: measurement turret 6 fold, with lenses and indenters 2011/12 865
Hardness testing and metallography Stationary hardness testers Testing equipment Continued next page Micro low-load hardness testing devices Q10A, Q10M and Q10A+ Application: for hardness testing according to the standard according to Vickers DIN EN ISO 6507 and Knoop DIN EN ISO 2039. Depending on the configuration level it can be used up to fully automatic determination of hardness values. Load range: 0.98-98.1 N (load stage 0.1-10) Execution: •state-of-the-art technology, innovative design •various expansion levels: from the manual up to the fully automatic version •automatic test sequence and electronic load application •motor-driven height adjustment of the test head, travel path 140 mm •automatic or manual image evaluation with USB camera CMOS 1/2" and LED illumination •automatic brightness control depending on material and surface •automatic swivelling measurement turret 6-fold, for several indenters and lenses •single/multiple sample holder •user-friendly software QPix, with manifold menu and measuring functions, e. g. standard indentation evaluation, data administration, statistic and export functions, logging (PDF or direct print) Model series Q10M: •basic version with supporting table Ø 100 mm, integrated computer and software QPix T12, as well as 12" touch-screen monitor with device base •expanded version with manual X/Y-cross table, travel path 25 x 25mm, adjustment by means of analogue built-in screw-type micrometre Model series Q10A: •with motor-driven X/Y-cross table, travel path max. 140 x 140 mm, integrated computer and software QPix Control with additional control functions, external 19" monitor Model series Q10A+: •same as Q10A, however, in addition with sample imaging camera for test point determination (field of vision 40 x 50 mm) Technical data: Models Q10M Q10A and Q10A+ Load range N 0,98-98,1 Test height / overhang mm 140 / 160 140 / 160 Travel path X / Y / Z mm 140 (Z-axis only) 140 x 140 x 140 Test bench Ø 100 mm motor-driven X/Y cross table Revolver 6 fold, swivelling via a motor Interface 3 x USB, 1x RS232C, 1 x Ethernet-LAN 3 x USB, 1 x Ethernet-LAN Available accessories: Lenses 10x, 20x, 40x, 50x Indenter Vickers, Knoop Options: Manual cross table 25 x 25 mm Motor driven cross table X/Y = 300 x 150 mm Multiple probe holder 1-fold/8-fold probe holder swivelling hold-down h Additional information, advice or quotation available on request. Prod.-Gr. 427 t Technical Hotline +49 (0)711 9813-367 Q10M Q10A with option multiple sample holder Continued next page Customer-specific special hardness testing machines Application: for manual or fully automatic hardness testing of test loads of 196-29400 N (load class 20- 3000). Examples of possible work pieces: Tires and wheels, rails and rail sections, bearing rings up to Ø 4000 mm, forged parts, cast parts (motor blocks), cylinder blocks, crankcase, rod material (square and round material), steel bottles, pipes, camshafts and crankshafts, rectangular-shaped parts, dies, sheet metals, rims etc. Design: These machines are based on the Qbase-hardness test unit. In connection with this test unit, the following solutions can be realised: •Qradial: radial hardness testing machine incl. milling and Brinell / Rockwell testing •Qline: moveable and stationary gantries incl. milling and Brinell / Rockwell testing •Qmill: combined milling and hardness testing machine These special machines can be equipped with the following functions: •test surface treatment via milling (milling depth can be adjusted) with chip extraction •revolver for test unit, integration of a spectral testing (material recognition) •multiple testing, boundary edge recognition of the work pieces •marking and conveyor systems, rotary indexing table for test point determination •automatic loading and unloading, test gantries, robot cell •hardness test lines The customer-specific requirements to the machines are worked out together and realised via a professional project handling. For this purpose, Qness is at your disposal with a highly motivated team of experts in hardness testing and automation. h Additional information, advice or quotation available on request. Prod.-Gr. 427 t Technical Hotline +49 (0)711 9813-367 Qbase hardness testing unit Special hardness testing system Qline with hardness testing unit Qbase 866 2011/12
Page 1 and 2: Testing equipment Chapter overview
Page 3 and 4: Optical observation and control dev
Page 21 and 22: Hardness testing and metallography
Page 23: Hardness testing and metallography
Page 27 and 28: Hardness testing and metallography
Page 29 and 30: Ultrasonic cleaning Ultrasonic clea
Page 35 and 36: Force measurement and weighing tech
Page 49 and 50: Layer and wall-thickness measuremen
Page 51 and 52: Layer and wall-thickness measuremen
Page 53 and 54: Temperature and ambient conditions
Page 59 and 60: Contour and roughness measurements
Page 61 and 62: Contour and roughness measurements
Page 63 and 64: Time, speed and frequency measureme

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