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B.S. SPONGE PRIVATE LIMITED Village: Taraimal, Tehsil: Gharghoda, District: Raigarh, (C.G.) REIA Report for the Proposed Mini Integrated Steel Plant Chapter – 2 2.4 SIZE / MAGNITUDE OF OPERATION The details of the existing and proposed production capacities are furnished below S.No Units Existing production capacity (TPA) Proposed production capacity (TPA) Total (TPA) 1. Sponge Iron 60,000 1,20,000 1,80,000 2. Induction Furnace with Concast --- 1,62,000 1,62,000 3. Rolling Mill --- 1,05,000 1,05,000 4. Ferro alloys --- 25,000 25,000 5. Power WHRB --- 12 12 Plant FBC --- 36 36 Total 48 48 The plant will be operated for a maximum of 300 days in a year. The total capital investment of the proposed expansion project is 329.95 Crores. The proposed expansion project will be implemented in 18 months from the date of issue of Environmental Clearance. 2.5 TECHNOLOGY AND PROCESS DESCRIPTION 2.5.1 RAW MATERIALS (TOR # 5) The following will be the raw material requirement for existing and proposed expansion project are furnished below RAW CONSUMPTION ( TPA) S.NO. MATERIAL Existing Expansion Total STEEL & POWER PLANT 1 Iron Ore 96,000 1,92,000 2,88,000 SOURCE OF SUPPLY NMDC, Chhattisgarh, Barbil, Orissa METHOD OF TRANSPORT 2 Coal (DRI) 78,000 1,56,000 2,34,000 SECL -- 3 Dolomite 2,400 4,800 7,200 Local Covered trucks 4. Scrap --- 1,41,750 1,41,750 Local -- 5 Ferro Alloys --- 810 810 Local -- 6 Coal (Power) --- 1,67,400 1,67,400 SECL Covered trucks FERRO ALLOYS PLANT 9 Manganese Ore --- 82,500 82,500 Orissa Covered trucks 10 Coke/Coal --- 44,500 44,500 SECL Covered trucks 11 Dolomite --- 13,200 13,200 Local 12 Quartz --- 13,200 13,200 Local PIONEER ENVIRO 2 - 5 Environmental Impact Assessment Report Laboratories & Consultants Pvt. Ltd. --
B.S. SPONGE PRIVATE LIMITED Village: Taraimal, Tehsil: Gharghoda, District: Raigarh, (C.G.) REIA Report for the Proposed Mini Integrated Steel Plant Chapter – 2 2.5.2 RAW MATERIAL STORAGE & TRANSPORT Major raw materials will be stored in covered sheds. SIZES OF SHEDS (Existing) IRON ORE - 60M X 20M X 8M COAL - 60M X 20M X 8M SIZES OF SHEDS (Proposed Expansion) IRON ORE - (60M X 20M X 8M) x 2 COAL - (60M X 20M X 8M) x 2 Transportation of raw materials All the trucks required for transportation of raw materials will be covered. Pucca road exist up to the site. The existing road is capable of absorbing this additional truck movement. Hence there will not be any adverse impact on air environment due to the transportation of raw materials. 2.5.4 MATERIAL BALANCE 2.5.4.1 EXISTING PLANT The following is the material balance for the existing plant SPONGE IRON (60,000TPA) INPUTS OUTPUTS S. No. Item Quantity (TPD) Item Quantity (TPD) 1 Iron Ore 96000 Sponge Iron 60000 2 Coal 78000 Char/Dolochar 18000 3 Lime stone 2400 Gases 77100 4 Ash / Dust 18000 5 Wet Scraper sludge 2760 6 Accretion slag 540 Total 1,76,400 Total 1,76,400 Gases * 77100 Gases 77100 Electricity (WHRB) 2 X 2 = 4 MW PIONEER ENVIRO 2 - 6 Environmental Impact Assessment Report Laboratories & Consultants Pvt. Ltd.
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DATA ON EXISTING PLANT (TOR # 15) A
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17 Permission for the drawl of 3,80
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