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bs sponge private limited - India Environment Portal

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B.S. SPONGE PRIVATE LIMITED<br />

Village: Taraimal, Tehsil: Gharghoda, District: Raigarh, (C.G.)<br />

REIA Report for the Proposed Mini Integrated Steel Plant<br />

Chapter – 2<br />

POWER PLANT (36 MW AFBC Based Power Plant)<br />

INPUTS<br />

OUTPUTS<br />

S. No. Item Quantity (TPA) Item Quantity<br />

(TPA)<br />

1 Dolochar 54000 Ash 93960<br />

2 Coal 167400 Gases 127440<br />

Total 221400 Total 221400<br />

2.5.5 MANUFACTURING PROCESS (TOR # 6)<br />

2.5.5.1 DRI KLIN:<br />

Major plant facilities<br />

The major plant facilities for the <strong>sponge</strong> iron plant envisaged are as follows:<br />

‣ Day bins<br />

‣ Rotary kiln and cooler<br />

‣ Off gas system<br />

‣ Product processing and product storage.<br />

Day bins<br />

There shall be a day bin building to cater to raw material requirement of the kiln. The<br />

day bin building will comprise of six bins, one for iron ore, two for feed coal, one for<br />

limestone/dolomite and two bins for injection coal. These bins will generally have<br />

storage of about one day's requirement of screened iron ore feed (5-20 mm), feed coal (6-<br />

12 mm, 12 – 25 mm), limestone/dolomite (1-4 mm) and injection coal (3-6 mm. 6-<br />

12mm). Weigh feeders will be provided to draw the required quantity of various<br />

materials in proportion from the bins and the same will be conveyed to the kiln feed end<br />

and discharge end.<br />

Rotary kiln and cooler<br />

The rotary kiln of 3.0 m dia. and 42 m length will be provided for reduction of iron ore<br />

into <strong>sponge</strong> iron using non-coking coal as reductant. The kiln will be lined with abrasion<br />

PIONEER ENVIRO 2 - 8 <strong>Environment</strong>al Impact Assessment Report<br />

Laboratories & Consultants Pvt. Ltd.

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