DEMO - 1965 Ford Truck Shop Manual - ForelPublishing.com

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PART 2-2-HYDRAULIC BRAKES 2-27 STOPLIGHT SWITCH BRAKE BOLT S FILLER CAP GASKET ASSEMBLY 1. Install the bronze washer and the "Block Vee" type seal on the piston assembly (Fig. 27). CHECK VALVE RETURN SPRING STOP PLATE BRAKE PEDAL ASSEMBLY FIG. 26-B-, F-, N-, P- or T-Series Brake Master Cylinder- Box-Shaped Reservoir cylinder or reservoir. 2. Remove the retaining snap ring and slide the return spring off the master cylinder push rod. 3. Remove the end cap, check valve and spring, and piston stop from the front end of the master cylinder bore. Remove the O-ring from the end cap. 4. Remove the bushing snap ring from the rear end of the cylinder, insert a drift through the front end of the cylinder bore against the pis- CYLINDER BODY HI 167-A ton, and knock out the master cylinder push rod, piston, and bushing as an assembly (Fig. 28). 5. Slide the bushing assembly off the push rod. Remove the small snap ring and separate the push rod from the piston. 6. Remove the "Block Vee" type seal and bronze washer from the piston (Fig. 27). 7. Disassemble the washer, retainer, "Block Vee" type seal, and the O-ring from the bushing. 2. Assemble the piston assembly to the master cylinder push rod and secure these parts together with the snap ring. 3. Insert the push rod and piston assembly through the front end of the cylinder bore, and push in about half the length of the bore. 4. Install the O-ring on the end cap. Install the piston stop, spring, check valve, and the end cap in the front end of the cylinder (Fig. 27). 5. Install the O-ring on the bushing. Slide the washer, the retainer, the "Block Vee" type seal, and the bushing onto the push rod (Fig. 29). Take care to avoid damaging the seal when sliding it onto the push rod. Assemble the seal to the retainer flange as shown. 6. Being careful not to scratch the surface of the push rod, slide all the bushing and seal <strong>com</strong>ponents against the retaining flange at the rear of the master cylinder bore. Force the parts into place with the tool shown in Fig. 30 and install the bushing snap ring. 7. Slide the return spring onto the master cylinder push rod, <strong>com</strong>press the spring, and install the retaining snap ring (Fig. 27). RETAINING BOLT FILLER CAP FILTER O-RING CHECK VALVE SPRING END CAP PISTON STOP GASKET RETAINER BLOCK VEE SEAL BRONZE WASHER SNAP RING PISTON ASSEMBLY PUSH ROD RETURN SPRING SNAP RING PUSH ROD \ -^0 BLOCK VEE SEAL MASTER CYLINDER H1320-A FIG. 27-Dash-Mounted Master Cylinder Disassembled
2-28 GROUP 2 - BRAKES HI 269-A FIG. 28-Master Cylinder Push Rod, Piston, and Bushing Removal Pi M WASHER RETAINER BUSHING Tool-T6TB-3576-A- C '^faiîiiitiitifiitflAiiîifiîif^ FIG. 29-Assembly of Seal and Bushing Components to Master Cylinder Push Rod BLOCK VEE SEAL HI 270- A FIG. 30-Master Cylinder Bushing Installation H1271-A
Page 2: Copyright © 2011, Forel Publishing
Page 6 and 7: VEHICLE IDENTIFICATION SERIES - (LE
Page 8 and 9: Q 1 I o I- o I UJ U 1 s CD (3 II CD
Page 10 and 11: 1965 FORD TRUCK IDENTIFICATION INTE
Page 12 and 13: 1965 FORD TRUCK IDENTIFICATION REAR
Page 14 and 15: 2-1 ; . BRAKES ; .•/•.' ' ' ' -
Page 16 and 17: PART 2-1-GENERAL BRAKE SERVICE 2-3
Page 22 and 23: PART 2-1 -GENERAL BRAKE SERVICE 2-9
Page 24 and 25: PART 2-2 HYDRAULIC BRAKES Section P
Page 26 and 27: PART 2-2-HYDRAULIC BRAKES 2-13 IN-T
Page 28 and 29: PART 2-2-HYDRAULIC BRAKES 2-15 2. T
Page 30 and 31: PART 2-2-HYDRAULIC BRAKES 2-17 3. I
Page 32 and 33: PART 2-2-HYDRAULIC BRAKES 2-19 4. R
Page 34 and 35: PART 2-2-HYDRAULIC BRAKES 2-21 BRAK
Page 36 and 37: PART 2-2 - HYDRAULIC BRAKES 2-23 4.
Page 38 and 39: PART 2-2 - HYDRAULIC BRAKES 2-25 2.
Page 42 and 43: PART 2-3 Section PARKING BRAKES Pag
Page 44 and 45: PART 2-3-PARKING BRAKES 2-31 system
Page 46 and 47: PART 2-3-PARKING BRAKES 2-33 INSTAL
Page 48 and 49: PART 2-3-PARKING BRAKES 2-35 6. Rem
Page 50 and 51: PART 2-4-VACUUM BOOSTERS 2-37 BENDI
Page 52 and 53: PART 2-4-VACUUM BOOSTERS 2-39 force
Page 54 and 55: PART 2-4-MIDLAND DIAPHRAGM-TYPE DAS
Page 56 and 57: PART 2-4 - VACUUM BOOSTERS 2-43 I |
Page 58 and 59: MAJOR REPAIR OPERATIONS PART 2-4 -
Page 60 and 61: PART 2-4-VACUUM BOOSTERS 2-47 SEAL
Page 62 and 63: PART 2-4 - VACUUM BOOSTERS 2-49 sna
Page 64 and 65: PART 2-4 - VACUUM BOOSTERS 2-51 MID
Page 66 and 67: PART 2-4 - VACUUM BOOSTERS 2-53 exc
Page 68 and 69: PART 2-4 - VACUUM BOOSTERS 2-55 NUT
Page 70 and 71: PART 2-4 - VACUUM BOOSTERS 2-57 LOC
Page 72 and 73: PART 2-4 - VACUUM BOOSTERS 2-59 PUS
Page 74 and 75: PART 2-5 AIR-HYDRAULIC BOOSTER Sect
Page 76 and 77: PART 2-5 - AIR-HYDRAULIC BOOSTER 2-
Page 78 and 79: PART 2-5 - AIR-HYDRAULIC BOOSTER 2-
Page 80 and 81: PART 2-6 AIR SUPPLY SYSTEM Section
Page 82 and 83: PART 2-6 - AIR SUPPLY SYSTEM 2-69 r
Page 84 and 85: PART 2-6 - AIR SUPPLY SYSTEM 2-71 A
Page 86 and 87: PART 2-6 - AIR SUPPLY SYSTEM 2-73 I
Page 88 and 89: PART 2-7-AIR BRAKES 2-75 PLUNGER RU
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PART 2-7-AIR BRAKES 2-77 on bracket
Page 92 and 93:
PART 2-7-AIR BRAKES 2-79 DASH FLOOR
Page 94 and 95:
REMOVAL AND INSTALLATION PART 2-7-A
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PART 2-7-AIR BRAKES 2-83 2. Positio
Page 98 and 99:
PART 2-7-AIR BRAKES 2-85 tion of th
Page 100 and 101:
PART 2-8-SPECIFICATIONS 2-87 FRONT
Page 102 and 103:
INTERNAL EXPANDING SHOE TYPE PARKIN
Page 104 and 105:
PART 2-8 - SPECIFICATIONS 2-91 FRON
Page 106 and 107:
PART 2-8-SPECIFICATIONS 2-93 FRONT
Page 108 and 109:
PART 2-8 - SPECIFICATIONS 2-95 REAR
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DEMO - 1965 Ford Truck Shop Manual - ForelPublishing.com

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