DEMO - 1965 Ford Truck Shop Manual - ForelPublishing.com

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PART 2-5 - AIR-HYDRAULIC BOOSTER 2-65 4.500-4.510 INSIDE DIAMETER BOTH SURFACES MUST BE SQUARE WITH
2-66 GROUP 2-BRAKES 15. Remove the end plate assembly from the vise. Booster Body Assembly 1. Insert a new booster body seal in the groove of the end plate. Make sure the seal is properly seated. 2. Apply a light coat of vacuum cylinder oil to the inner walls of the booster body assembly. Do not use engine oil. 3. Insert the booster piston assembly in the booster body, wick end first, being careful not (to damage or roll over the leather lip. Remove the assembly ring. 4. Assemble the booster body to the end plate assembly by placing the body over the return spring. Line up the booster body-to-end plate alignment marks. Secure the body to the end plate using two short bolts at each upper end of the body assembly. 5. Install the four remaining bolts. Tighten each bolt evenly until all bolts are uniformly tight. 6. Adjust the length of the hydraulic cylinder to V/a inches, meas- BLEEDER SCREW BLEEDER SCREW FIG. 8-Hydraulic Cylinder Length Setting H1033-A ured from the outer end of the hydraulic cylinder end cap to the facing surface of the end plate assembly (Fig. 8). 7. Align the bleeder screw on the hydraulic cylinder end fitting with the bleeder screw on the end plate assembly. Tighten the lock nut securely. 8. Install the fitting bolt and gasket into the end of the hydraulic cylinder end cap. Booster Control Body 1. Place a new seal on the adapter. Position the small end of the spring in the body bore, over the poppet valve stem, and install the adapter. 2. Remove the body from the vise. 3. Place the diaphragm washer in the recess of the end plate assembly, with the flat side facing outward. 4. Position the diaphragm return spring and diaphragm assembly in the booster control body. 5. Position the booster control body on the end plate. Align the diaphragm holes and the control bodyto-end plate alignment marks. Install the six bolts and lock washers and tighten them securely. 6. Install a new seal on the control body end of the air control tube. Connect the air control tube to the booster control body and to the booster body assembly.
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Copyright © 2011, Forel Publishing
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VEHICLE IDENTIFICATION SERIES - (LE
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Q 1 I o I- o I UJ U 1 s CD (3 II CD
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1965 FORD TRUCK IDENTIFICATION INTE
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1965 FORD TRUCK IDENTIFICATION REAR
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2-1 ; . BRAKES ; .•/•.' ' ' ' -
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PART 2-1-GENERAL BRAKE SERVICE 2-3
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Page 22 and 23:
PART 2-1 -GENERAL BRAKE SERVICE 2-9
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PART 2-2 HYDRAULIC BRAKES Section P
Page 26 and 27:
PART 2-2-HYDRAULIC BRAKES 2-13 IN-T
Page 28 and 29: PART 2-2-HYDRAULIC BRAKES 2-15 2. T
Page 30 and 31: PART 2-2-HYDRAULIC BRAKES 2-17 3. I
Page 32 and 33: PART 2-2-HYDRAULIC BRAKES 2-19 4. R
Page 34 and 35: PART 2-2-HYDRAULIC BRAKES 2-21 BRAK
Page 36 and 37: PART 2-2 - HYDRAULIC BRAKES 2-23 4.
Page 38 and 39: PART 2-2 - HYDRAULIC BRAKES 2-25 2.
Page 40 and 41: PART 2-2-HYDRAULIC BRAKES 2-27 STOP
Page 42 and 43: PART 2-3 Section PARKING BRAKES Pag
Page 44 and 45: PART 2-3-PARKING BRAKES 2-31 system
Page 46 and 47: PART 2-3-PARKING BRAKES 2-33 INSTAL
Page 48 and 49: PART 2-3-PARKING BRAKES 2-35 6. Rem
Page 50 and 51: PART 2-4-VACUUM BOOSTERS 2-37 BENDI
Page 52 and 53: PART 2-4-VACUUM BOOSTERS 2-39 force
Page 54 and 55: PART 2-4-MIDLAND DIAPHRAGM-TYPE DAS
Page 56 and 57: PART 2-4 - VACUUM BOOSTERS 2-43 I |
Page 58 and 59: MAJOR REPAIR OPERATIONS PART 2-4 -
Page 60 and 61: PART 2-4-VACUUM BOOSTERS 2-47 SEAL
Page 62 and 63: PART 2-4 - VACUUM BOOSTERS 2-49 sna
Page 64 and 65: PART 2-4 - VACUUM BOOSTERS 2-51 MID
Page 66 and 67: PART 2-4 - VACUUM BOOSTERS 2-53 exc
Page 68 and 69: PART 2-4 - VACUUM BOOSTERS 2-55 NUT
Page 70 and 71: PART 2-4 - VACUUM BOOSTERS 2-57 LOC
Page 72 and 73: PART 2-4 - VACUUM BOOSTERS 2-59 PUS
Page 74 and 75: PART 2-5 AIR-HYDRAULIC BOOSTER Sect
Page 76 and 77: PART 2-5 - AIR-HYDRAULIC BOOSTER 2-
Page 80 and 81: PART 2-6 AIR SUPPLY SYSTEM Section
Page 82 and 83: PART 2-6 - AIR SUPPLY SYSTEM 2-69 r
Page 84 and 85: PART 2-6 - AIR SUPPLY SYSTEM 2-71 A
Page 86 and 87: PART 2-6 - AIR SUPPLY SYSTEM 2-73 I
Page 88 and 89: PART 2-7-AIR BRAKES 2-75 PLUNGER RU
Page 90 and 91: PART 2-7-AIR BRAKES 2-77 on bracket
Page 92 and 93: PART 2-7-AIR BRAKES 2-79 DASH FLOOR
Page 94 and 95: REMOVAL AND INSTALLATION PART 2-7-A
Page 96 and 97: PART 2-7-AIR BRAKES 2-83 2. Positio
Page 98 and 99: PART 2-7-AIR BRAKES 2-85 tion of th
Page 100 and 101: PART 2-8-SPECIFICATIONS 2-87 FRONT
Page 102 and 103: INTERNAL EXPANDING SHOE TYPE PARKIN
Page 104 and 105: PART 2-8 - SPECIFICATIONS 2-91 FRON
Page 106 and 107: PART 2-8-SPECIFICATIONS 2-93 FRONT
Page 108 and 109: PART 2-8 - SPECIFICATIONS 2-95 REAR
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DEMO - 1965 Ford Truck Shop Manual - ForelPublishing.com

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