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DEMO - 1965 Ford Truck Shop Manual - ForelPublishing.com

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2-30 GROUP 2 - BRAKES<br />

DRIVE SHAFT<br />

PARKING BRAKE<br />

ACTUATING LEVER<br />

BRAKE<br />

SHOE<br />

Fig. 23, Part 2-7, except that the<br />

pressure housing is replaced by the<br />

Fail-Safe unit (Fig. 4).<br />

FAIL-SAFE PISTON<br />

FAIL-SAFE<br />

PRESSURE<br />

CHAMBER<br />

ACTUATING SPRING<br />

HOUSING CAP<br />

BACK VIEW<br />

PARKING<br />

BRAKE<br />

DRUM<br />

LOWER<br />

RETAINING<br />

SPRING FRONT VIEW H1009 . B<br />

FIG. 2-Shoe-Type Parking Brake-Nine-inch Diameter Drum<br />

MAXIBRAKE<br />

On trucks equipped with full air<br />

brakes, a Maxibrake emergency stop<br />

safety feature is available.<br />

The Maxibrake air brake chamber<br />

(used on the rear axle only) is much<br />

like the conventional brake chamber,<br />

and differs only in that it contains an<br />

independently operated spring loaded<br />

piston which, when released due<br />

to low air pressure, will set the service<br />

brakes (Fig. 3).<br />

System air pressure applied to the<br />

safety chamber and piston keeps the<br />

safety piston spring <strong>com</strong>pressed,<br />

while metered pressure from the<br />

service brake control valve applies<br />

against the diaphragm and service<br />

push rod for normal service operation<br />

(Fig. 9). In case of system pressure<br />

loss, the safety piston spring<br />

will release against the safety piston<br />

and push rod for automatic application<br />

of the brakes.<br />

If air pressure cannot be restored,<br />

SAFETY PISTON SPRING SUPPORT-<br />

PRESSURE PLATE*<br />

CLAMP RING,<br />

it will be necessary to <strong>com</strong>press the<br />

safety spring by introducing pressure<br />

from an auxiliary source so that<br />

the truck can be moved. Connect<br />

the auxiliary air line to the emergency<br />

air supply valve which is located<br />

near the brake chambers. Turn<br />

the valve handle 90 degrees to cut<br />

off the normal air supply system and<br />

open the auxiliary system. This<br />

action admits air to release the Maxibrakes,<br />

but prevents the air from<br />

escaping through the break-down<br />

area.<br />

A manual control valve located in<br />

the cab exhausts the air from the<br />

safety chamber for safety stops, or<br />

to set the service brakes for parking.<br />

FAIL-SAFE—SPRING BRAKE<br />

The Fail-Safe unit <strong>com</strong>bines normal<br />

brake operation with parking<br />

and safety brake action. The Stopmaster<br />

brake with the Fail-Safe assembly<br />

is the same as that shown in<br />

PUSH ROD RETURN SPRING<br />

PUSH ROD<br />

SAFETY PISTON<br />

SPRING<br />

SEAL<br />

NORMAL<br />

OPERATING<br />

PRESSURE<br />

PLATE AND<br />

PUSH ROD<br />

CLAMP RING<br />

PRESSURE LINE<br />

CONNECTIONS<br />

DIAPHRAGM<br />

NON-PRESSURE<br />

HOUSING<br />

SPRING COMPRESSED-<br />

NORMAL OPERATING POSITION<br />

LOCK -SSESETfer 'RELEASE<br />

CLIP<br />

FAIL-SAF<br />

PISTON<br />

PLATE AND<br />

PUSH ROD<br />

BOLT<br />

SPRING<br />

SPRING RELEASED—EMERGENCY OR<br />

PARK-APPLIED POSITION<br />

HI 25o~A<br />

FIG. 4 - Fail-Safe Operation<br />

NORMAL OPERATION<br />

There are three air pressure line<br />

connections on the Fail-Safe housing.<br />

The two outer connections allow<br />

SLACK SAFETY SAFETY<br />

ADJUSTER CHAMBER PISTON<br />

DIAPHRAGM<br />

MOVING TRUCK<br />

FIG. 3—Maxibrake Operation<br />

PARK OR EMERGENCY STOP<br />

H1254-A

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