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TSUBAKI EMERSON CAM CLUTCH

TSUBAKI EMERSON CAM CLUTCH

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www.bergab.ru Берг АБ bergab@ya.ru Тел. (495)-228-06-21, факс (495) 223-3071<br />

■ LIFE OF BR SERIES <strong>CAM</strong> <strong>CLUTCH</strong><br />

The service life of previous <strong>TSUBAKI</strong> Cam Clutch was<br />

determined as the frictional service life during<br />

freerunning (clutch disengaged) and the fatigue service<br />

life of the engaged clutch. However, with the new BR<br />

Series, freerunning frictional service life is not a factor<br />

because there is no mechanical contact when the clutch<br />

is disengaged. As a result, service life is determined<br />

solely by the fatigue life of the engaged clutch.<br />

Free-running r/min.<br />

0<br />

Non-contact range<br />

Contact time<br />

Free-running time<br />

(a) Contact time<br />

Non-contact time<br />

(b) Contact time<br />

Friction in the clutch mechanism only occurs during a very short<br />

period of time denoted by “a” and “b”. “a” is the time during which the<br />

cam is engaged until the acceleration of inner race causes it to<br />

disengage. “b” is the time during which the cam engages when the<br />

inner race decelerates.<br />

Fatigue Service Life<br />

Compression stress is generated when the cam is engaged<br />

against the inner and outer races. While the points at which the<br />

engagement compression are applied are not specifically<br />

determined, they will generally remain constant. As a result,<br />

torque loads repeatedly applied to the clutch will eventually<br />

result in pitting of the contact surfaces. Refer to the fatigue<br />

service life graph to determine the service life of the Cam Clutch<br />

in relation to clutch engagement cycles and applied load.<br />

Note: In cases where the load applied to the Cam Clutch<br />

changes, or where vibrational loads are encountered,<br />

repeated torque loads can be applied during a single<br />

clutch engagement. The Variable Load Torque Graph<br />

shows the type of repetitive torque loads which can<br />

be applied to the Cam Clutch in these cases.<br />

Repeated torque loads during a single clutch<br />

engagement can have the effect of increasing the<br />

overall torque load, and this must also be considered<br />

when determining Cam Clutch service life.<br />

Fatigue Service Life Graph<br />

The Fatigue Service Life Graph at right pertains the BR<br />

series Cam Clutch. The horizontal axis denotes the clutch<br />

engagement cycles, and the vertical axis the applied<br />

torque percentage of the maximum rated load of the Cam<br />

Clutch. (100% refers to the maximum rated load). The<br />

service life of the Cam Clutch is determined by<br />

comparing the clutch engagement frequency to the load<br />

applied as a percentage of maximum load.<br />

Variable Load Torque Graph<br />

Fatigue Service Life Graph<br />

Example: Cam Clutch type....................BR40<br />

Maximum rated load..............................980 Nm<br />

Applied torque ......................................588 Nm<br />

Torque percentage ................................60%<br />

Clutch engagement cycles ..................approx. 1,600,000<br />

In the above example, if a repetitive torque load were<br />

applied 10 times for each clutch engagement, the fatigue<br />

service life would reduced to 160,000 cycles.<br />

www.bergab.ru Берг АБ bergab@ya.ru Тел. 83 (495)-228-06-21, факс (495) 223-3071

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