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Annual Meeting Preliminary Program - Full Brochure (PDF) - SME

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TECHNICAL PROGRAM<br />

Silica sand is processed by crushing, grinding, screening, classification, attrition<br />

scrubbing, and in some cases magnetic separation. Typical product yields would<br />

be 60-75-80% or more. Cooperative approach between Universities and industry<br />

could go a long way in benchmarking the scale of operation and therefore the<br />

mining and processing technology. In this context, current processing of industrial<br />

minerals in India will be discussed, and alternative technologies for processing<br />

will be presented.<br />

11:05 AM<br />

Fluorspar (CaF2) Beneficiation Plant Design: A Basic Approach<br />

S. Kumar and S. Bhattacharya; Fuel & Mineral Engineering,<br />

Indian School of Mines, Dhanbad, India<br />

Fluorspar is widely used in aluminium, iron and steel industries and to manufacture<br />

hydrofluoric acid. World reserves of fluorspar are estimated at 230Mt of<br />

which 16Mt (16% to 30% CaF2) is in India. The plant under discussion produces<br />

acid grade (CaF2 > 97%) and metallurgical grade (CaF2: 60 - 85%) concentrates.<br />

The process consists of crushing by jaw crusher and HPGR, wet screening of<br />

HPGR product, flash flotation of wet screen underflow, closed circuit grinding of<br />

wet screen overflow, two stage flotation followed by magnetic separation for acid<br />

grade concentrate, separate dewatering circuits for both grades of concentrate<br />

and tailing disposal. The design approach would be useful for other upcoming<br />

fluorspar beneficiation plants.<br />

Industrial Minerals & aggregates:<br />

Sustainability in Industrial Minerals &<br />

aggregates<br />

9:00 AM • Wednesday, February 27<br />

chairs: F. Heivilin, HGPS, LLC, Thomasville, GA<br />

B. Li, Michigan Technological University,<br />

Houghton, MI<br />

9:00 AM<br />

Introductions<br />

9:05 AM<br />

Rare Earths Not Rare Anymore<br />

F. Heivilin; Exploration, HGPS LLC, Thomasville,, GA<br />

As of July 6, 2012 Technical Metal Resourches (TMR) was trackingr 440 rareearth<br />

deposits being developed by 265 companies in 37 countries. This is rising<br />

rapidly and will change upward monthly. Only a few of these can go into production.<br />

China is still in the drivers seat in Light Rare Earth (LREO) Production with<br />

35 million tons in reserves. the problems is not if rare earths will be availible. The<br />

question is which deposits can product rare-eqarths safely, at lowest cost, and in<br />

balance with usage. China, Lynas at Mount Weld, Molycorp at Mounatian Pass,<br />

and Rare Earth Resources at Bear Mountain are in production or ready to move<br />

into production, but even they can be hurt by other deposits with lower costs.<br />

Eliminating the perception of health and safety problems as experienced in<br />

China, the U. S. and Malaysia will be the key to future successes.<br />

9:25 AM<br />

Industrial Mineral Sustainability Opportunities<br />

F. Heivilin; HGPS, LLC, Thomasville, GA<br />

Three billion people are going to move into citiesby 2050. The problem is not if<br />

the material is availible, but how we are going to permit it and permit it and produce<br />

it in a sustainable manner. In other words, produce it with the lowest possible<br />

carbon footprint, help the economics of the community before, during and<br />

after mining, conserve and enhance the supply of clean water, and recycle as<br />

much material as possible. Permiting is the #1 challenge. The closer to the point<br />

of use, the lower the transportation cost for aggregate, sand, and gravel. The quality<br />

of reclamation, noise and dust control, selling the pre-mining and post mining<br />

use are important to getting permitting for all minerals. Being ableto enhance the<br />

water supply and reduce the carbon footprint before, during, and after mining will<br />

help sell the permit. The economic and environmental aspects of pre and post<br />

mining are important. new technology is also important.<br />

9:45 AM<br />

Beneficiation of Low-grade Limonite Ore by HIMS-Cationic<br />

Reverse Flotation and Magnetic Roasting-LIMS Techniques<br />

X. Liu, W. Chen, L. Luo and W. Liu; Department of Mineral<br />

Resources Exploitation Engineering and Technology, Changsha<br />

Research Institute of Mining and Metallurgy, Changsha, China<br />

Limonite is a general term for a group of amorphous iron oxide and iron hydroxide<br />

materials. It is considered as one of the very refractory iron ore types due to<br />

its wide variation in chemical composition, iron content, moisture content and<br />

easily sliming in the course of comminution. Iron grade of tested sample is<br />

25.48%, the iron minerals are mainly limonite, and the gangue minerals consist<br />

of quartz and feldspar in majority, secondarily silicate minerals. In this testwork,<br />

high intensity magnetic separation (HIMS)-cationic reverse flotation and magnetic<br />

roasting-low intensity magnetic separation (LIMS) tests were conducted on<br />

limonite ore. The test results show that the concentrate with iron grade of 50.97%<br />

and recovery of 68.50% can be obtained by HIMS-cationic reverse flotation technique;<br />

while using magnetic roasting-LIMS technique, the better concentrate indexes<br />

of iron grade of 60.36% and recovery of 89.71% are achieved, and the iron<br />

grade of tailing is only 4.42%. Therefore, the magnetic roasting-LIMS technique<br />

is a better suitable method for beneficiation of low-grade limonite ore.<br />

10:05 AM<br />

Vermiculite Sustainability in a Changing World<br />

E. Moeller; Nanoparticle Consultancy, LC, Inverness, CA<br />

Vermiculite is a classic high value added industrial mineral, providing many<br />

unique benefits to the markets in which it is utilized. Sustainability is a commitment<br />

to stakeholders and the environment; and is measured socially, economically<br />

and environmentally. The vermiculite industry has developed metrics and<br />

processes to promote sustainability wherever vermiculite is used in the world.<br />

Successes are highlighted with real world examples.<br />

10:25 AM<br />

Sustainable Applications of Stamp Sand in Keweenaw Peninsula of<br />

Michigan<br />

B. Li 1 , R. Hodek 1 , J. Hwang 1 , D. Popko 2 and J. Drelich 1 ; 1 Michigan<br />

Technological University, Houghton, MI and 2 Lesktech Ltd,<br />

Lake Linden, MI<br />

In the region of Keweenaw Peninsula of Michigan, approximately 5 million tons<br />

of copper tailing waste, called stamp sand, was dumped in the interior waterways<br />

and along the shorelines of Lake Superior. Mineralogical studies have shown that<br />

the stamp sand is primarily basaltic, granular form, and contains with high concentration<br />

of copper (0.2-0.6wt %). To enhance the ecosystem of Lake Superior,<br />

removing this mining waste material from the waterways and the lake would be<br />

helpful. Researches have demonstrated that the stamp sand has excellent antimicrobial<br />

activity. The granules sized between 8 and 40 mesh are ideal material for<br />

manufacturing of antimicrobial roofing shingles. The coarse granules and fines,<br />

respectively, are also suitable to other industrial applications. This study exhibited<br />

a sustainable approach for environmental restoration by permanent removal<br />

and consumption of stamp sand. Meanwhile, the problematic waste being a contamination<br />

source will become a resource for value-added products.<br />

10:45 AM<br />

The Future of Potash: Fortune or Misfortune?<br />

H. Ewaschuk; Runge Mining (Canada) Ltd, Toronto, ON, Canada<br />

When shortages of a commodity are anticipated, much thought is devoted by the<br />

existing and would-be players on when, how much and where to invest the billions<br />

of dollars required for major developments. For years, capacity for producing<br />

one of the key crop nutrients, potash, has been in over supply. Despite this,<br />

discipline within the industry has kept prices buoyant. With growing demand the<br />

end of overcapacity and the possibility of shortages was imminent. Demand in<br />

2008 drove the spot price of potash to almost $900 per metric ton of KCl, compared<br />

to under $200 per metric ton just a year and a half earlier. Over the past few<br />

years, old and new participants have invested billions of dollars for new capacity.<br />

Not since the late 1960s has there been so much capital investment in potash production.<br />

Recent and anticipated future trends in demand that have motivated<br />

these large expenditures, the major expansions already completed or started, as<br />

well as those that are expected to be developed in the next few years, are reviewed.<br />

The big question for those investing huge sums is whether the previous<br />

production discipline can be maintained to keep prices buoyant in coming years.<br />

This is the Technical <strong>Program</strong> as of September 1, 2012. IT IS SUBJECT TO CHANGE.<br />

101<br />

Please see the Onsite <strong>Program</strong> for final details.

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