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Annual Meeting Preliminary Program - Full Brochure (PDF) - SME

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TECHNICAL PROGRAM<br />

technology that became Peirce-Smith. Baggaley in a book defending one of his<br />

patents in 1903 reviewed this period covering literature, visits to facilities, and discussions<br />

with developers, providing unique insight into how the innovation<br />

process should proceed. Today many problems occur because prior failures are<br />

little known or published, and few make a thorough, critical, skeptical and objective<br />

review of their own efforts. To not learn from past mistakes or improve upon<br />

prior art invites wasted effort and certain failure.<br />

2:25 PM<br />

Extractive Metallurgy of Rhenium: A Review<br />

C. Anderson, P. Taylor and C. Anderson; Kroll Institute for Extractive<br />

Metallurgy, Colorado School of Mines, Golden, CO<br />

A variety of processing technologies exist for both primary and secondary<br />

sources of rhenium. Currently, there are no known primary rhenium deposits,<br />

thus, the method in which primary rhenium is produced is dependent on the industry<br />

of which it is a byproduct, i.e. copper or molybdenum. In addition, focus<br />

on the recovery of rhenium from secondary sources, such as alloy scraps and catalysts,<br />

is continually growing. This paper presents a review of both primary and<br />

secondary processing technologies for the recovery of rhenium.<br />

2:45 PM<br />

Sulfide Capacities of Blast Furnace Slags<br />

R. Reddy and A. Yahya; Metallurgical and Materials Engineering,<br />

The University of Alabama, Tuscaloosa, AL<br />

The sulfide capacities of blast furnace slags using the Reddy-Blander (RB) model<br />

were calculated. The sulfide capacities of acidic and basic melts of the binary and<br />

multicomponent aluminates slag systems were predicted a-priori for a wide range<br />

of slag compositions and temperatures. The calculated capacities for these slag<br />

systems in equilibrium with iron are in good agreement with the reported experimental<br />

data. Such predictions are useful for understanding the behavior of impurities<br />

in the current and eventually future iron making processes.<br />

3:05 PM<br />

Metallurgical Properties of the Extrusion Briquettes (BREX)<br />

R. Steele and A. Bizhanov; Stiff Extrusions, J.C.Steele & Sons, Inc.,<br />

Statesville, NC<br />

Our recent investigations of the Stiff-extrusion agglomeration in metallurgy and<br />

mining show clearly that this technology represents a prospective alternative to<br />

the widely used briquetting technologies based on roller and vibro pressing facilities.<br />

A set of lab-scale and full-scale industrial trials indicate that the stiff-extrusion<br />

technology can be very efficient for the agglomeration of disperse anthropogenic<br />

and natural metal containing and carbonaceous substances. This paper<br />

contains the results of the investigation of the metallurgical properties of the<br />

Extrusion briquettes (BREX). The results show that the metallurgical properties<br />

of the BREX make them a very attractive and economically sound charge component<br />

for the iron, steel and Ferro Alloys production.<br />

3:25 PM<br />

Mechanical Strength of the Extrusion Briquettes (BREX)<br />

R. Steele and A. Bizhanov; Stiff Extrusions, J.C.Steele & Sons, Inc.,<br />

Statesville, NC<br />

Extrusion briquettes (BREX) exhibit a set of unique properties when comparing<br />

with known alternative briquettes. Among them the sufficiently high integrity of<br />

the brex right after the die which allows for their easy handling and stock-pilling.<br />

Another feature is represented by the length of the freshly extruded cylindrical<br />

agglomerates. Brex could be as long as up to 5-6 diameters and even longer. Stiffextrusion<br />

allows also for the very easy changing of the cross-section shape of the<br />

brex. The paper contains the results of the physical and mathematical simulations<br />

(based on the finite elements simulation) of the length and shape influence<br />

on the mechanical strength of the brex. We have also investigated the relations<br />

between compressive and tensile splitting strength values of the brex, the mechanism<br />

of the brex destruction.<br />

3:45 PM<br />

Reduction of Blast Furnace Grade Pellets in Midrex DR<br />

Shaft Furnace<br />

U. Srivastava and T. Battle; Research and Development, Midrex<br />

Technologies, Pineville, NC<br />

Iron oxide pellet specifications for direct reduction require a gangue content considerably<br />

less than is acceptable for typical blast furnace pellets. This restriction is<br />

not due to issues within the DR shaft furnace itself, but rather the needs of the<br />

typical customer for the DRI product, the Electric Arc Furnace. If one of the<br />

DRI products (cold DRI, hot DRI, or HBI) is intended, on the other hand, for a<br />

blast furnace or basic oxygen furnace, these compositional restrictions are no<br />

longer valid. In that case, lower-grade iron oxide pellets can be converted to DRI<br />

or HBI at a lower cost, but still be of value to the customer. In this study, bench<br />

scale reduction tests were conducted with blast furnace grade iron oxide pellets,<br />

simulating the Midrex DR Shaft furnace process. The reduced pellets were<br />

heated to 700∞C and hot DRI briquettes of compressive strength above 800daN<br />

were produced. These briquettes were further tested for different physical and<br />

chemical characteristics.<br />

4:05 PM<br />

Investigation of the Dust Generation Mechanism of Sintered<br />

Magnetite Pellets by a Novel Dust Tower<br />

O. Sivrikaya 1 and A. Arol 2 ; 1 Mining Engineering, Selcuk Univeristy,<br />

Konya, Turkey and 2 Mining Engineering, Middle East Technical<br />

University, Antara, Turkey<br />

Iron ore pellets should have sufficient strengths against degradation. Beside the<br />

strength, pellets should have less dust emission during operation since the efficiency<br />

and equipment are adversely affected by dust. Sufficient strength and low<br />

dust emission of pellets are necessary for better transportation, operation and<br />

handling. Dust emission mechanism of sintered pellets produced with different<br />

binders was comparatively studied. The results showed that the dust is not produced<br />

due to the breakdown of sufficiently strong sintered pellets. One of the reasons<br />

behind dust generation is the roughness of the pellet surfaces. The rough<br />

surface generates dust under attrition and impact forces during transportation<br />

and loading. The surface smoothness is more important since the pellets with<br />

high strength and rough surfaces produced much dust than those of with smooth<br />

surfaces and low strength. Half of the fines generated from the sintered pellets becomes<br />

airborne and can be considered as loss and environmental problem. The<br />

percentage of particulate matter (PM10) which is significant in health risk found<br />

between 30% and 40% by weight of airborne dust of sintered pellets.<br />

Mining & exploration:<br />

Geology: Water Management in<br />

exploration, Mining, and Milling Systems<br />

2:00 PM • Wednesday, February 27<br />

chair:<br />

2:00 PM<br />

Introductions<br />

P. Dolph, Schlumberger Water Services, Denver, CO<br />

2:05 PM<br />

Water Balance for Pre-feasibility Evaluations<br />

D. Hoekstra; Schlumberger Water Services, Denver, CO<br />

This presentation describes the development and refinement of a site-wide water<br />

balance model for a pre-feasibility study being performed for a gold-silver project<br />

in Mexico. The project incorporates mine site disposal of dewatered tailings and<br />

off-site processing of sulfide concentrate. Water supply for mine operations presents<br />

a significant challenge, and alternatives were developed that source water<br />

from runoff stored in on-site water storage dams and/or purchased from a<br />

nearby agricultural reservoir and piped to the mine-site. The water balance includes<br />

all the major mine components and evaluates the performance of the entire<br />

system, including quantifying the peak demands and makeup requirements,<br />

determining seasonal availability of local water sources, and understanding the<br />

utilization of the water storage facilities. The model allows the mine planners to<br />

look at the complex interactions between the water use and water supply in the<br />

project. As a result, it revealed supply/demand synergies where none had been<br />

anticipated and has been able to eliminate or push back the construction of several<br />

very large project components.<br />

This is the Technical <strong>Program</strong> as of September 1, 2012. IT IS SUBJECT TO CHANGE.<br />

116<br />

Please see the Onsite <strong>Program</strong> for final details.

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