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Hep20 Technical Handbook

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Hep 2<br />

O ® Design Considerations<br />

Systems Planning<br />

Temperatures and<br />

Pressures<br />

This section covers the maximum<br />

temperatures and pressures<br />

associated with hot, cold and central<br />

heating systems.<br />

Table 10 relates to plumbing and<br />

heating systems generally and shows<br />

the type of service, the temperature<br />

at which it operates and the<br />

pressure usually assoiciated with<br />

these.<br />

Cold water systems<br />

The normal working pressure for<br />

cold water systems is 3 to 4 bar<br />

although in some areas this may rise<br />

to 7 bar during the night.<br />

Hot water systems<br />

These are usually tank fed with a<br />

maximum of 1 bar. Unvented<br />

systems operate at about 2 to 2.5<br />

bar. A safety device prevents the<br />

system operating over 3 bar or<br />

100ºC. The maximum safe<br />

temperature is 60ºC.<br />

Combination boilers operate<br />

between 1 and 1.5 bar only: a safety<br />

device prevents the boiler operating<br />

above 3 bar.<br />

Note that 1 bar = 14.5 pounds per<br />

square inch = 100,000 Pascals = 10<br />

metres of static head.<br />

Recommended service<br />

temperatures and pressures for<br />

Hep 2 O ® pipework<br />

Hep 2 O ® has a minimum design life<br />

expectancy of 50 years provided the<br />

system is installed in accordance with<br />

the manufacturer’s recommendations.<br />

These recommendations include<br />

service temperatures and pressures.<br />

Service temperatures are defined as<br />

the maximum temperature that can<br />

occur during normal operation.<br />

The malfunction temperature is<br />

defined as the maximum<br />

temperature applied to the system<br />

in the event of control thermostat<br />

failure or malfunction. The system<br />

could remain intact at this<br />

temperature and pressure for 3 to 4<br />

months.<br />

Table 11 shows the recommended<br />

service temperatures and pressures.<br />

Table 10 Maximum Temperatures and Pressures<br />

Flow rates<br />

Although the bore of Hep 2 O ® pipe<br />

is less than its copper equivalent<br />

actual system flow rates are not<br />

significantly lower. This is due to<br />

four reasons:<br />

•<br />

the system requires fewer fittings,<br />

i.e. elbows - a 15mm copper<br />

elbow reduces the flow of a<br />

system by being equivalent to<br />

adding 0.5m to the pipe run.<br />

•<br />

the smooth bore does not allow<br />

corrosion or scale to build up<br />

and reduce the flow of a system.<br />

•<br />

the method of cutting and<br />

jointing ensures there are no<br />

burrs or protrusions of solder to<br />

impede the rate of flow.<br />

•<br />

by using the flexibility of the pipe<br />

the course of the water takes<br />

fewer sharp bends and the flow is<br />

impeded less.<br />

Service Temperature Pressure<br />

Cold water 10ºC to 20ºC up to 7 bar<br />

Hot water up to 60ºC 1 bar for vented systems<br />

3 bar for unvented systems<br />

Central heating 82ºC 1 bar for vented systems<br />

3 bar for pressurised and combination<br />

systems<br />

Table 11 Recommended Service Temperatures and Pressures<br />

Temperature (ºC) 20 30 40 50 60 70 80 90 114<br />

Pressure (Bar) 12.0 11.5 11.0 10.5 9.0 8.0 7.0 6.0 3.0<br />

Note that 114ºC = malfunction<br />

58

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