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Dust Control Handbook for Industrial Minerals Mining and Processing

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used successfully to per<strong>for</strong>m this cleaning. Brushes need to be adjusted or replaced oftendue to high wear potential. It is also critical to capture the dust removed from the bagswith an LEV system.Develop <strong>and</strong> implement a plan <strong>for</strong> dealing with broken bags that minimizes manualh<strong>and</strong>ling. This can include a vacuuming system or a ventilated waste hopper device.Every ef<strong>for</strong>t should be made to eliminate plant personnel from manually h<strong>and</strong>ling anybroken bags.Enclose bagging <strong>and</strong> palletizing areas from the general plant environment through the useof clear plastic stripping. If entry is not necessary, a solid type curtain could be used.These enclosed areas should be under negative pressure through an LEV system toprevent dust from migrating to other areas of the plant.Collect dust at the source through an LEV system rather than trying to redirect or todilute with ventilation fans. The use of free-st<strong>and</strong>ing fans only circulates the air <strong>and</strong> dust<strong>and</strong> does not remove it from the plant.When using an OASIS, periodically clean <strong>and</strong> replace filters <strong>and</strong> ensure that clean filteredair is evenly distributed down over the worker. Significant airflow reductions can occurfrom dust-laden filters.Check <strong>and</strong> lubricate bearings on LEV systems, including the OASIS, as well as checkpower transmission belts. In addition, consider the use of a pressure differential gauge ormonitor to indicate system problems or when maintenance needs to be per<strong>for</strong>med.Ductwork to the LEV system should be examined <strong>and</strong> cleaned periodically to ensure thatthe system is working properly. Capture velocities at the face of shrouds <strong>and</strong> hoodsshould be monitored periodically to ensure proper functioning.REFERENCESCase History [2006a]. <strong>Dust</strong>less bag filling system puts material in, takes dust out. Powder <strong>and</strong>Bulk Eng 20(5):82–87.Case History [2006b]. Robotic palletizer improves company's bottom line. Powder <strong>and</strong> BulkEng 20(5):88–93.Cecala AB, Covelli A [1990]. Automation to control silica dust during pallet loading process.In: Proceedings of SME Annual Meeting. Preprint 90–28.Cecala AB, Muldoon T [1986]. Closing the door on dust - dust exposure of bag operator <strong>and</strong>stackers compared <strong>for</strong> commercial bag valves. Pit & Quarry 78(11):36–37.Cecala AB, Timko RJ, Prokop AD [1997]. Bag <strong>and</strong> belt cleaner reduces employee dustexposure. Rock Products 100(3):41–43.Cecala AB, Zimmer JA, Smith B, Viles S [2000]. Improved dust control <strong>for</strong> bag h<strong>and</strong>lers. RockProducts 103(4):46–49.Constance JA [2004]. Ways to control airborne contaminants in your plant. Powder <strong>and</strong> BulkEng 18(5):118–119.Bagging 185

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