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Dust Control Handbook for Industrial Minerals Mining and Processing

Dust Control Handbook for Industrial Minerals Mining and Processing

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Figure 1.15. Typical design of a cyclone dust collector.Cyclones are cost-effective <strong>and</strong> low-maintenance devices, <strong>and</strong> they can h<strong>and</strong>le hightemperatures. They also reduce loading on the primary collector <strong>and</strong> allow <strong>for</strong> the dry recoveryof product. However, it is difficult to predict the per<strong>for</strong>mance of cyclones <strong>and</strong> they poseparticular design challenges. Accurate inlet data are necessary <strong>and</strong> they require significant plantspace.Cyclones have low efficiencies in removing fine particulate. They are typically used as aprecleaner to remove coarser particles that could otherwise damage the bags in fabric collectorsor plug wet scrubbers. It should be noted that adding a cyclone to a ventilation system may notreduce the overall system resistance because the drop in resistance at the baghouse, due to lowerdust loading, may be more than offset by the pressure drop of the inertial cyclone collector.Pressure drops range from 3 inches wg <strong>for</strong> low efficiency inertial cyclone collectors <strong>and</strong> up to 8inches wg <strong>for</strong> higher efficiency models.30 Fundamentals of <strong>Dust</strong> Collection Systems

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