DTHC-SETUP/INSTALL MANUAL CandCNC

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PC w/MACH3Grounding practices to reduce noise and increase safetyMP3000-<strong>DTHC</strong> Interface/Control BoxNote THC Sensor Card shielded cableis not connected to any ground in the Control boxDo NOT Ground PC or Controllers toEarth Ground Rod. Conrollers will reference themselvesto power ground through their AC linesController CabinetMP3000 and UBOB have built in isolation on all inputs from the tableto prevent noise transfer and ground loopsTHC Sensor CardCNC PLASMA TABLEUse ground strap to gantry from tableTabel I/OCard(limits, homeAux relay)PLASMAUNITAttached to metalChassi#10 to #4 Ga heavy wireGantryGround Rod or Metal polein earth groundGround runs shouldbe less than 10’Grounding plate#10 to #4 Ga heavy wirePAGE 26
That concludes the internal connections you will have to make for your unit.Make sure all leads are insulated and away from possible physical damage.Double check to make sure there are no loose connections and that you haveattached/ re-attached any wires mentioned in the above guidelines.Replace all covers and safety devices on the plasma unit and plug the plasmaunit into power with the unit switched off. Turn the unit on, and make sure theunit works correctly in manual mode. (i.e. cut a piece of metal by hand). If youhave a machine torch manually fire the torch from the Torch On button in MACH3PAGE 27
Page 1 and 2: DTHC-SETUP/INSTALLMANUALREV5JAN 201
Page 4 and 5: PRELIMINARY TESTING THE DTHC MODULE
Page 6: J15TipVoltsWorkclamp+ [POS]L4R7- [N
Page 12 and 13: HYPERTHERM PowerMAX 45Connecting TH
Page 14 and 15: THC SENSOR CARD TESTINGBefore you m
Page 16 and 17: 1. Most plasma units have connectio
Page 18 and 19: INSTALLATION OF CURRENT TRANSFORMER
Page 20 and 21: Workclamp Lead Wire goesthrough Hal
Page 22 and 23: 2. Start MACH3 on the controller PC
Page 24 and 25: DTHC EXPANION MODULE. Locatedabove
Page 28 and 29: SETTING UP YOUR Z AXIS FOR AUTOMATI
Page 30 and 31: PAGE 30
Page 32 and 33: MP3000-DTHC Screen SectionThe follo
Page 34 and 35: ALTERNATE SCREEN SET FOR SMART-KUTU
Page 36 and 37: To Adjust PRESET Volts (andheight)
Page 38 and 39: CURRENT SETTINGS BUTTON: Shows the
Page 40 and 41: INFORMATION GROUP:The Information s
Page 42 and 43: TIP SAVER %: This value determines
Page 44 and 45: GENERAL THC SETTINGSThe General THC
Page 46 and 47: FINAL TESTINGDoing a startup test u
Page 48 and 49: Kerf width: Sets the width offset u
Page 50 and 51: 10. Torch oscillates wildly UP andD
Page 52: RAW ARC VOLTAGEPLASMA UNITTORCH SWI

DTHC-SETUP/INSTALL MANUAL CandCNC

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