Prestige SOLO 110.pdf - Bloom Lake Farms

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Table of ContentsPRODUCT AND SAFETY INFORMATIONDefinitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Product and Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2SECTION I - PRE-INSTALLATION ITEMSCode Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Determining Product Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Boiler Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Recommended Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Residential Garage Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Boiler Freeze Protection Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4SECTION II - COMBUSTION AIR AND VENTINGCombustion Air Contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Ventilation and Combustion Air Requirements - Direct Vent . . . . . . . . . . . 6Ventilation and Combustion Air Requirements - Category IV . . . . . . . . . . 6Methods of Accessing Combustion Air into a Space - Category IV . . . . . . 7- Indoor Combustion Air. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- Outdoor Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8- Combination of Indoor and Outdoor Combustion Air. . . . . . . . . . 8-9Combustion Air and Vent Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Removal of an Existing Boiler from a Common Vent System . . . . . . . . . . 10Commonwealth of Massachusetts Installation . . . . . . . . . . . . . . . . . . . . . . . 11SECTION III - UNIT PREPARATIONSHandling Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Wall Mounting Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Wall Mounting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Wall Bracket Installation - Stud Walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13Wall Bracket Installation - Solid Walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Boiler Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13SECTION IV - BOILER PIPINGGeneral Piping Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Low Water Cut Off Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Pressure Relief Valve and Boiler Drain Valve Installation. . . . . . . . . . . . . . 15Additional Limit Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16i
Table of ContentsBackflow Preventer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Boiler System Piping Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Expansion Tank and Makeup Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17Diaphragm Expansion Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Closed-Type Expansion Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Circulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Sizing Primary Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Domestic Hot Water System Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17System Piping - Zone Circulators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Near Boiler Piping Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18System Piping - Zone Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19System Piping - Through Boiler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19System Piping - Radiant Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19System Piping - Special Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19System Piping - Multiple Units Installation . . . . . . . . . . . . . . . . . . . . . . . . . 19DHW/Boiler Piping with PRESTIGE Solo and SMART . . . . . . . . . . . . . . 20Central Heating System Piping Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . 21-24SECTION V - INSTALLING VENT / COMBUSTION AIR & CONDENSATE DRAINInstalling Vent and Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Installing Condensate Drain Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-26SECTION VI - GAS PIPINGGas Supply Piping Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Natural GasPipe Sizing -Natural Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Natural Gas Supply Pressure Requirements. . . . . . . . . . . . . . . . . . . 28Propane GasPipe Sizing - Propane Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Propane Gas Supply Pressure Requirements . . . . . . . . . . . . . . . . . . 29Gas Valve/Venturi Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30SECTION VII - INTERNAL WIRINGGeneral Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Control Module Circulator AMP Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . 31Wiring Tool Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Internal Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32ii
Page 5 and 6: Table of ContentsAccessing Boiler I
Page 7 and 8: Product & Safety InformationDefinit
Page 9 and 10: Pre-Installation ItemsSECTION I - P
Page 11 and 12: Combustion Air and VentingSECTION I
Page 13 and 14: Combustion Air and VentingMethods o
Page 15 and 16: Combustion Air and VentingOutdoor O
Page 17 and 18: Combustion Air and VentingCommonwea
Page 19 and 20: Unit Preparations4. Remove the brac
Page 21 and 22: Boiler PipingPressure Relief Valve(
Page 23 and 24: Boiler PipingConnect the expansion
Page 25 and 26: Boiler PipingSystem Piping - Zone V
Page 27 and 28: Boiler Piping453AdditionalZone Load
Page 29 and 30: Boiler Piping45AdditionalRadiant Zo
Page 31 and 32: Installing Vent/ Combustion Air & C
Page 33 and 34: Gas PipingSECTION VI - Gas PipingGa
Page 35 and 36: Gas PipingPROPANE GASPipe Sizing -
Page 37 and 38: Internal WiringSECTION VII - Intern
Page 39 and 40: External WiringSECTION VIII- Extern
Page 41 and 42: External Wiring4 Wire Zone ValveZon
Page 43 and 44: Start-Up PreparationSECTION IX - St
Page 45 and 46: Start-Up PreparationCheck For Gas L
Page 47 and 48: Start-Up ProceduresccWARNINGVenting
Page 49 and 50: Start-Up ProceduresSet Boiler CH Ta
Page 51 and 52: Start-Up ProceduresBoiler Control D
Page 53 and 54:
Start-Up ProceduresSetting The Boil
Page 55 and 56:
Start-Up ProceduresError (Hard Lock
Page 57 and 58:
Outdoor Reset ControlSummer / Winte
Page 59 and 60:
Outdoor Reset Control180Boiler Temp
Page 61 and 62:
Factory Setting ParametersFactory S
Page 63 and 64:
Installation RecordSECTION XIV - In
Page 65 and 66:
Maintenance ProceduresSECTION XVI -
Page 67 and 68:
Maintenance ProceduresCheck Expansi
Page 69 and 70:
Maintenance ProceduresCheck Flame S
Page 71 and 72:
Replacement Parts7659253Fig. 26: PR
Page 73 and 74:
Replacement PartsFig. 28: PRESTIGE
Page 75 and 76:
Product Specifications15.43” [392
Page 77 and 78:
Products SpecificationsBoilerModelF
Page 79:
Additional Quality Water Heating Eq
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