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In-flight upset - 154 km west of Learmonth, WA, 7 October 2008,

In-flight upset - 154 km west of Learmonth, WA, 7 October 2008,

In-flight upset - 154 km west of Learmonth, WA, 7 October 2008,

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that involved a NAV IR and/or NAV ADR fault message during the period from2003 to <strong>2008</strong>, excluding the data-spike occurrences (section 3.9.2). Of these, theADIRU had been removed for examination on 24 occasions. The ADIRUmanufacturer had attributed the problem to a SEU on two occasions.One <strong>of</strong> these occasions involved a NAV IR 1 FAULT message on ADIRU 4122 on18 July <strong>2008</strong>. The BITE data showed that a checksum fault had occurred (that is,the BITE detected that the copy <strong>of</strong> operational s<strong>of</strong>tware stored in read-only memorywas different to the version loaded into RAM when the ADIRU was in operation).The ADIRU manufacturer reported that they had records <strong>of</strong> about 100 similarevents on LTN-101 units since 2000, and that similar errors had resulted during theunit testing in 2005.A high proportion <strong>of</strong> the 116 events were s<strong>of</strong>t faults that resulted in the ADIRUshutting down. <strong>In</strong>sufficient information was available for most <strong>of</strong> these events todetermine the origin <strong>of</strong> the faults.The investigation considered the likelihood <strong>of</strong> two events occurring on a single unit.A typical computer silicon chip, or integrated circuit, is primarily made <strong>of</strong> millions<strong>of</strong> tiny devices called transistors, each <strong>of</strong> which operates by accumulating anddistributing electric charges within the chip. At a nominal rate <strong>of</strong> 6,000 neutrons percm 2 per hour, a device with similar susceptibility and capacity to the CPU RAM onthe LTN-101 ADIRU was estimated to have an SEE every 75,000 operatinghours 166 , with the effects depending on the transistor or transistors affected.Accordingly, it is extremely unlikely that two separate SEEs involving the sametransistor would occur on a single unit. However, more than one transistor couldproduce the same failure mode if affected by SEE, and this would increase thelikelihood <strong>of</strong> the effect occurring more than once in the life <strong>of</strong> a unit. <strong>In</strong> addition, aparticular unit or group <strong>of</strong> units may have greater susceptibility relative to otherunits. Overall, the likelihood <strong>of</strong> two instances <strong>of</strong> a rare type <strong>of</strong> SEE occurring onone unit due to separate strikes on a small number <strong>of</strong> transistors was difficult toaccurately estimate but it was not considered negligible.3.6.7 SummaryThe investigation examined a range <strong>of</strong> potential triggers that may have initiated thedata-spike failure mode within the CPU module, and key points for each aresummarised in Table 26. Although a definitive conclusion could not be reached,there was sufficient information from multiple sources to conclude that most <strong>of</strong> thepotential triggers were very unlikely to have been involved.166Typically, an A330 might fly 4,500 hours in a year (with 70% <strong>of</strong> the total time spent at cruiselevels where neutron flux is highest). At that rate, 75,000 <strong>flight</strong> hours would equate to about 17years <strong>of</strong> aircraft operation. This is a ‘best case’ analysis as the flux value does not take intoaccount particles other than neutrons or neutrons at lower energy levels, or that a single neutronmay be able to pass through multiple transistors (that is, a side-on strike). It is possible that thecombined effects <strong>of</strong> these tolerances could reduce this period <strong>of</strong> aircraft operation by at least oneor two orders <strong>of</strong> magnitude.- 149 -

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