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www.mac<strong>hi</strong>neryupdate.co.uk JULY/AUGUST 2018 MACHINERY UPDATE 29<br />
Scampi is handled in double<br />
time to meet customer needs<br />
Frozen seafood<br />
manufacturer W<strong>hi</strong>tby<br />
Seafoods has doubled<br />
its packing speeds by<br />
installing a new packaging<br />
and distribution line from<br />
tna for its locally sourced<br />
langoustines, or scampi.<br />
The company specialises in<br />
locally sourced langoustines<br />
– or scampi – that are breaded<br />
and sold in bitesize portions.<br />
A recent rebrand has seen<br />
new pack sizes range from<br />
between 200 and 300g in a<br />
standard pillow bag format<br />
so new equipment has had<br />
to deliver efficient product<br />
The VFFS unit handles bags quickly<br />
Adpak MU J-A 2018 ARTWORK<br />
changes and integration<br />
<strong>with</strong> existing elements of the<br />
production line.<br />
W<strong>hi</strong>tby Seafoods was<br />
looking to increase capacity<br />
<strong>with</strong> a t<strong>hi</strong>rd packaging line<br />
and chose to install the tna<br />
robag FX 3ci – a vertical, form,<br />
fill and seal (VFFS) unit that<br />
allows consistent <strong>hi</strong>gh quality<br />
at a fast speed for a range of<br />
bag sizes.<br />
T<strong>hi</strong>s new line works<br />
comfortably at 140 bags per<br />
minute, effectively doubling<br />
product throughput.<br />
tna’s robag FX 3ci has a<br />
rotary jaw design that uses<br />
advanced sealing technology<br />
for improved seal integrity<br />
at <strong>hi</strong>gh speeds. Its compact<br />
design, including a shorter<br />
bagging system height and<br />
small footprint, was ideal for<br />
the low ceiling in the factory.<br />
Helping to realise further<br />
performance benefits, the<br />
packing system was fitted <strong>with</strong><br />
the tna intelli-weigh omega<br />
314 multihead weigher. With<br />
capabilities for a 2,200 kg per<br />
hour in-feed to the packaging<br />
system, it was imperative any<br />
W<strong>hi</strong>tby Seafoods specialises in locally sourced scampi that is breaded<br />
upstream equipment could<br />
keep up <strong>with</strong> the bagger speed.<br />
Also, the tna robag FX 3ci<br />
and its simplified film system<br />
for easy film threading and<br />
<strong>hi</strong>gh accuracy control has<br />
improved efficiencies at<br />
W<strong>hi</strong>tby Foods by reducing film<br />
waste and cutting changeover<br />
procedu<strong>res</strong> from two minutes<br />
to 30 seconds. T<strong>hi</strong>s is crucial<br />
when dealing <strong>with</strong> frozen<br />
products that cannot thaw<br />
w<strong>hi</strong>le being processed.<br />
Also key to improving<br />
efficiencies at the site was<br />
ac<strong>hi</strong>eving the smooth transfer<br />
of products from one part of<br />
the production line to the next<br />
w<strong>hi</strong>ch is why the tna roflo VM 3<br />
vibratory motion distribution<br />
system <strong>with</strong> integrated controls<br />
was installed. Feeding into the<br />
tna robag FX 3ci, the distribution<br />
system has helped to increase<br />
product throughput, by<br />
providing an additional<br />
on-line storage facility.<br />
T 0121 628 8900<br />
W www.tnasolutions.com<br />
www.adpak.co.uk<br />
Let Adpak Provide your<br />
Perfect Automatic<br />
Processing Solution<br />
We can offer a vast range of products & technical<br />
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3 Pendleside, Lomeshaye Ind Estate, Nelson, Lancs, BB9 6RY Tel: 01282 601444 Fax: 01282 612201 info@adpak.co.uk