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54 MACHINERY UPDATE JULY/AUGUST 2018 www.mac<strong>hi</strong>neryupdate.co.uk<br />
Feature: Automation, robotics and vision<br />
Schubert is giving<br />
customers better<br />
ways of working<br />
By digitally networking<br />
production systems,<br />
manufacturers can<br />
significantly increase<br />
their efficiency<br />
and availability and t<strong>hi</strong>s is<br />
what packaging mac<strong>hi</strong>nery<br />
manufacturer Schubert is<br />
now offering to its customers.<br />
With GRIPS.world, Schubert<br />
is providing its customers <strong>with</strong><br />
a new digital platform that it says,<br />
will significantly improve service<br />
and system availability. With the<br />
GRIPS.world customer portal, all<br />
TLM mac<strong>hi</strong>nes from Schubert are<br />
now ready to connect to t<strong>hi</strong>s digital<br />
platform upon customer request.<br />
In the mid-term, it will open up<br />
new opportunities for preventive<br />
maintenance as well as <strong>with</strong><br />
customer communication.<br />
The GRIPS.world customer portal<br />
is the platform for operators of<br />
Schubert packaging mac<strong>hi</strong>nes to<br />
gather together all the important<br />
functions for monitoring and<br />
documenting mac<strong>hi</strong>ne data.<br />
It utilises a single user interface<br />
and also structu<strong>res</strong> collaboration<br />
<strong>with</strong> Schubert in a simpler way.<br />
MAXIMISING PRODUCTIVITY<br />
As of May t<strong>hi</strong>s year, all TLM<br />
mac<strong>hi</strong>nes are able to connect<br />
to the platform via the Internet<br />
to help ensure that customer<br />
productivity or overall equipment<br />
effectiveness (OEE) is maximised.<br />
OEE for individual mac<strong>hi</strong>nes and<br />
entire packaging lines is therefore<br />
monitored for each location on<br />
an ongoing basis, to provide<br />
The electronic service module or ESM<br />
Eyeing best<br />
connections<br />
The customer<br />
portal shows<br />
performance data<br />
of individual<br />
mac<strong>hi</strong>nes, or<br />
complete lines<br />
w<strong>hi</strong>ch allows<br />
for easier and<br />
quicker analysis<br />
an excellent overview of the<br />
production status of the systems.<br />
T<strong>hi</strong>s customer portal is also<br />
used to analyse and display all<br />
the relevant process data of a TLM<br />
mac<strong>hi</strong>ne. With Schubert TLM<br />
monitoring, the Schubert Expert<br />
Center monitors the TLM mac<strong>hi</strong>ne<br />
on an ongoing basis, providing the<br />
user <strong>with</strong> additional production<br />
security. If contact <strong>with</strong> a service<br />
expert in the Schubert Expert<br />
Center is necessary, establis<strong>hi</strong>ng<br />
contact is simplified and all<br />
information regarding the affected<br />
mac<strong>hi</strong>ne, program and arc<strong>hi</strong>tecture<br />
version etc is directly accessible<br />
by both the customer and the<br />
Schubert expert.<br />
3D IMAGES OF MACHINERY<br />
Every Schubert mac<strong>hi</strong>ne built<br />
since 2004 has included an<br />
electronic service module, or ESM,<br />
w<strong>hi</strong>ch gives mac<strong>hi</strong>ne users<br />
a three-dimensional image of their<br />
specific mac<strong>hi</strong>ne, taken directly<br />
from the CAD data. The ESM can<br />
disassemble a packaging mac<strong>hi</strong>ne<br />
on screen into all its individual<br />
parts, thereby accurately<br />
identifying each of its assemblies<br />
and components. T<strong>hi</strong>s allows any<br />
spare parts that are needed to be<br />
easily identified and placed directly<br />
into a digital shopping basket.<br />
If maintenance or repairs are<br />
required, the ESM can be called up,<br />
for example, on the programming<br />
device or another PC directly at the<br />
affected system. The areas included<br />
in the module, such as spare<br />
parts catalogue, wiring diagrams,<br />
operating instructions, as well as<br />
an optional repair manual and<br />
detailed assembly descriptions,<br />
contain all the information<br />
required for mac<strong>hi</strong>ne maintenance.<br />
Another important element of<br />
GRIPS.world will be the mac<strong>hi</strong>ne’s<br />
digital twin. T<strong>hi</strong>s is a threedimensional<br />
image of the TLM<br />
mac<strong>hi</strong>ne that can be moved <strong>with</strong><br />
the help of the original code of the<br />
VMS packaging mac<strong>hi</strong>ne control<br />
system. Customers can carry out<br />
simulations themselves using the<br />
digital twin, to show functionality<br />
and performance <strong>with</strong> new product<br />
shapes, for example.<br />
T 01676 525825<br />
W www.schubert-uk.co.uk