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54 MACHINERY UPDATE JULY/AUGUST 2018 www.mac<strong>hi</strong>neryupdate.co.uk<br />

Feature: Automation, robotics and vision<br />

Schubert is giving<br />

customers better<br />

ways of working<br />

By digitally networking<br />

production systems,<br />

manufacturers can<br />

significantly increase<br />

their efficiency<br />

and availability and t<strong>hi</strong>s is<br />

what packaging mac<strong>hi</strong>nery<br />

manufacturer Schubert is<br />

now offering to its customers.<br />

With GRIPS.world, Schubert<br />

is providing its customers <strong>with</strong><br />

a new digital platform that it says,<br />

will significantly improve service<br />

and system availability. With the<br />

GRIPS.world customer portal, all<br />

TLM mac<strong>hi</strong>nes from Schubert are<br />

now ready to connect to t<strong>hi</strong>s digital<br />

platform upon customer request.<br />

In the mid-term, it will open up<br />

new opportunities for preventive<br />

maintenance as well as <strong>with</strong><br />

customer communication.<br />

The GRIPS.world customer portal<br />

is the platform for operators of<br />

Schubert packaging mac<strong>hi</strong>nes to<br />

gather together all the important<br />

functions for monitoring and<br />

documenting mac<strong>hi</strong>ne data.<br />

It utilises a single user interface<br />

and also structu<strong>res</strong> collaboration<br />

<strong>with</strong> Schubert in a simpler way.<br />

MAXIMISING PRODUCTIVITY<br />

As of May t<strong>hi</strong>s year, all TLM<br />

mac<strong>hi</strong>nes are able to connect<br />

to the platform via the Internet<br />

to help ensure that customer<br />

productivity or overall equipment<br />

effectiveness (OEE) is maximised.<br />

OEE for individual mac<strong>hi</strong>nes and<br />

entire packaging lines is therefore<br />

monitored for each location on<br />

an ongoing basis, to provide<br />

The electronic service module or ESM<br />

Eyeing best<br />

connections<br />

The customer<br />

portal shows<br />

performance data<br />

of individual<br />

mac<strong>hi</strong>nes, or<br />

complete lines<br />

w<strong>hi</strong>ch allows<br />

for easier and<br />

quicker analysis<br />

an excellent overview of the<br />

production status of the systems.<br />

T<strong>hi</strong>s customer portal is also<br />

used to analyse and display all<br />

the relevant process data of a TLM<br />

mac<strong>hi</strong>ne. With Schubert TLM<br />

monitoring, the Schubert Expert<br />

Center monitors the TLM mac<strong>hi</strong>ne<br />

on an ongoing basis, providing the<br />

user <strong>with</strong> additional production<br />

security. If contact <strong>with</strong> a service<br />

expert in the Schubert Expert<br />

Center is necessary, establis<strong>hi</strong>ng<br />

contact is simplified and all<br />

information regarding the affected<br />

mac<strong>hi</strong>ne, program and arc<strong>hi</strong>tecture<br />

version etc is directly accessible<br />

by both the customer and the<br />

Schubert expert.<br />

3D IMAGES OF MACHINERY<br />

Every Schubert mac<strong>hi</strong>ne built<br />

since 2004 has included an<br />

electronic service module, or ESM,<br />

w<strong>hi</strong>ch gives mac<strong>hi</strong>ne users<br />

a three-dimensional image of their<br />

specific mac<strong>hi</strong>ne, taken directly<br />

from the CAD data. The ESM can<br />

disassemble a packaging mac<strong>hi</strong>ne<br />

on screen into all its individual<br />

parts, thereby accurately<br />

identifying each of its assemblies<br />

and components. T<strong>hi</strong>s allows any<br />

spare parts that are needed to be<br />

easily identified and placed directly<br />

into a digital shopping basket.<br />

If maintenance or repairs are<br />

required, the ESM can be called up,<br />

for example, on the programming<br />

device or another PC directly at the<br />

affected system. The areas included<br />

in the module, such as spare<br />

parts catalogue, wiring diagrams,<br />

operating instructions, as well as<br />

an optional repair manual and<br />

detailed assembly descriptions,<br />

contain all the information<br />

required for mac<strong>hi</strong>ne maintenance.<br />

Another important element of<br />

GRIPS.world will be the mac<strong>hi</strong>ne’s<br />

digital twin. T<strong>hi</strong>s is a threedimensional<br />

image of the TLM<br />

mac<strong>hi</strong>ne that can be moved <strong>with</strong><br />

the help of the original code of the<br />

VMS packaging mac<strong>hi</strong>ne control<br />

system. Customers can carry out<br />

simulations themselves using the<br />

digital twin, to show functionality<br />

and performance <strong>with</strong> new product<br />

shapes, for example.<br />

T 01676 525825<br />

W www.schubert-uk.co.uk

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