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66 MACHINERY UPDATE JULY/AUGUST 2018 www.mac<strong>hi</strong>neryupdate.co.uk<br />
Feature: Automation, robotics and vision<br />
Get more grip<br />
on your bottles<br />
Yaskawa has developed an efficient, flexible and<br />
safe bottle gripping system for today’s bottlers<br />
Bottles are picked up <strong>with</strong> secure hold and<br />
controlled movements made at <strong>hi</strong>gh speed<br />
AirGrip has been developed<br />
by Yaskawa for use <strong>with</strong><br />
Motoman robots to meet the<br />
demands of today’s bottling<br />
plants for flexible and efficient<br />
gripping systems. The combination of<br />
industrial robots equipped <strong>with</strong> robust<br />
rubber grippers is designed to ensure safe<br />
handling of bottles at very <strong>hi</strong>gh speeds<br />
<strong>with</strong>out damaging the screw caps.<br />
The AirGrip gripper tool meets<br />
the increasing demand for a flexible<br />
The system works across many bottle sizes<br />
application in bottling plants where the<br />
same basic concept can be used for both<br />
small and large applications and for a<br />
wide variety of purposes. The bottles are<br />
lifted by comp<strong>res</strong>sed air <strong>with</strong> minimal<br />
mechanical st<strong>res</strong>s w<strong>hi</strong>ch also helps to<br />
reduce maintenance requirements.<br />
And because the cuffs are open at the top,<br />
there is no <strong>res</strong>triction in bottle height.<br />
These cuffs are available in five<br />
standard sizes w<strong>hi</strong>ch cover most<br />
popular bottle sizes from 0.5, 1.0, 1.5 and<br />
2 lit<strong>res</strong> w<strong>hi</strong>le customised designs are<br />
also possible.<br />
IMPROVED PROCESS EFFICIENCY<br />
In one bottling application for a major soft<br />
drinks manufacturer, 1.5 litre PET bottles<br />
are being handled at a rate of 47,000<br />
bottles per hour. Other sites where the<br />
system has improved the efficiency of<br />
the bottling process include a number<br />
of major European breweries in Sweden<br />
and in Norway.<br />
AirGrip is available as a basic model in<br />
w<strong>hi</strong>ch the rubber gripping cuffs can be<br />
replaced when worn by simply unlocking<br />
and pulling out the gripping head<br />
compartment <strong>with</strong>out the need for<br />
special tools.<br />
The technology can be adapted to meet<br />
the requirements of individual production<br />
lines, speeds and product development.<br />
Yaskawa says t<strong>hi</strong>s enables production to be<br />
more easily adjusted to meet the varying<br />
demands of the market w<strong>hi</strong>le ensuring that<br />
<strong>hi</strong>gh standards of reliability are met.<br />
Depending on the application,<br />
for example handling trays from a<br />
pallet, or bottles into trays, the AirGrip<br />
concept includes a Motoman-MPL160,<br />
or Motoman-MPL80 robot, the AirGrip<br />
device, a conveyor, a pallet magazine<br />
and an operator’s control panel.<br />
When the requirement is bottles into<br />
trays, a configuration table replaces<br />
the pallet magazine.<br />
Either way, AirGrip makes sure that the<br />
bottles are picked up <strong>with</strong> a secure hold<br />
and controlled movements are possible<br />
at <strong>hi</strong>gh speeds. In addition to these<br />
benefits, AirGrip requi<strong>res</strong> little<br />
maintenance, is easy to operate and<br />
requi<strong>res</strong> only a small footprint.<br />
T 01295 272755<br />
W www.yaskawa.eu.com<br />
Expert technical support at the push of a button<br />
The financial impact of breakdowns and unscheduled<br />
engineering support can escalate quickly in the event<br />
of critical system failure.<br />
In your time of need, you can now have on demand<br />
access to expert technical support. Simply push the<br />
button for an immediate <strong>res</strong>ponse.<br />
Connect | Analyse | Optimise<br />
astecsolutions.com | +44 1543 888134 | info@astecsolutions.com<br />
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