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WIA_ISSUE2_2023

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ENGINEERED WOOD<br />

represented a gain for future viability<br />

due to increased flexibility.<br />

The flexibility of production at Haas<br />

is evident in the element heights.<br />

In Falkenberg, prior to automation,<br />

manual production was set to an<br />

element height of up to 3.11m. But<br />

today, elements with heights of<br />

1.5-3.5m can be produced. “High<br />

walls are standard in residential<br />

and commercial construction, since<br />

more building technology has to be<br />

accommodated in the floor and in<br />

suspended ceilings,” added Haas.<br />

High walls are also in demand for its<br />

spaciousness and elegant ambiance in<br />

commercial construction and modern<br />

detached house construction.<br />

4<br />

The height of the elements ranges<br />

from 1.2-12m long, at up to 50cm.<br />

The same applies to the maximum<br />

weight of 3.5 tonnes to clad these<br />

elements with gypsum plasterboard<br />

panels and run them through the line<br />

without any damage, for instance. Haas<br />

said that it was a challenge as nobody<br />

had done it before. “This is why we<br />

re-optimised these details of the line.<br />

WEINMANN found solutions to meet<br />

our requirements,” he added.<br />

The end result was said to be a win for<br />

both partners. With the pilot project,<br />

WEINMANN anticipated a development<br />

in timber construction that is a reality<br />

today. Haas Fertigbau acquired a<br />

production line that did exterior and<br />

interior walls for house and apartment<br />

construction, walls for commercial<br />

buildings, commercial and agricultural<br />

halls, facade systems and special<br />

components such as gables and jamb<br />

walls. The automated production line<br />

ran for most that were industrially<br />

feasible, except for a manufacturing<br />

facility next to a wall slot.<br />

OUTLOOK<br />

Haas simulates production processes<br />

digitally before running over the<br />

actual machine twin. With the use of<br />

Autodesk Revit, laser scanners and<br />

tachymeters, the company is ahead<br />

in its digitalised processes compared<br />

to the majority of commercial<br />

construction projects in Germany. For<br />

the production plant, the company<br />

is considering an extension with an<br />

automated plaster application and a<br />

panel processing centre to alleviate a<br />

potential bottleneck that could arise in<br />

certain processing configurations.<br />

Haas said that the weighting of the<br />

business areas will change for the<br />

future development of the company.<br />

“There will be a stronger shift<br />

toward apartment construction,” he<br />

added.<br />

“We will invest less in detached<br />

house construction and the quantities<br />

will even-out again. In the long<br />

term, the trend continues towards<br />

apartment construction.” <strong>WIA</strong><br />

5<br />

4 Ammer (Image:<br />

Haas Fertigbau)<br />

5 Schertler (Image:<br />

Oliver Jaist)<br />

WOOD IN ARCHITECTURE • ISSUE 2 – <strong>2023</strong> 43

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