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Independent Review of MSHA's Actions at Crandall Canyon Mine

Independent Review of MSHA's Actions at Crandall Canyon Mine

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equipment to tram in and out <strong>of</strong> the single entry. While the company’s suggested install<strong>at</strong>ion<br />

set pressure <strong>of</strong> 1100 psi was a significant increase from the 400 psi to 800 psi range <strong>at</strong> which<br />

Rocprops are typically set in District 9 mines, it was never determined if 1100 psi was the<br />

appropri<strong>at</strong>e pressure to use in this situ<strong>at</strong>ion. Neither MSHA nor the company contacted the<br />

Rocprop manufacturer or distributor for a recommended pressure to use in this applic<strong>at</strong>ion.<br />

A represent<strong>at</strong>ive <strong>of</strong> the manufacturer l<strong>at</strong>er st<strong>at</strong>ed th<strong>at</strong> a Rocprop could be installed <strong>at</strong> a<br />

maximum pressure <strong>of</strong> just under 3000 psi. However, it was not known if the floor and/or ro<strong>of</strong><br />

in the <strong>Crandall</strong> <strong>Canyon</strong> mine could have withstood a pressure higher than 1100 psi.<br />

The mine ro<strong>of</strong> was considered competent, and in most places the original support system was<br />

still intact. The original ro<strong>of</strong> support consisted <strong>of</strong> 5-foot long, 1-inch diameter resin bolts<br />

installed six to a row, through wire screen. There were some areas in the No. 1 entry where a<br />

layer <strong>of</strong> white sandstone above the coal seam had shifted during the bounce event and bent or<br />

broke the previously installed ro<strong>of</strong> bolts. As these loc<strong>at</strong>ions were encountered, the mining<br />

machine was trammed from the face to an outby crosscut and a ro<strong>of</strong> bolting machine brought<br />

in to replace the damaged ro<strong>of</strong> bolts. Some <strong>of</strong> these areas were supported by installing steel Jchannels<br />

against the ro<strong>of</strong>, supported by the Rocprops set on both sides <strong>of</strong> the entry.<br />

Loading <strong>of</strong> the coal in the No. 1 entry began on August 8 th after a conveyor belt tailpiece was<br />

installed <strong>at</strong> crosscut 120 in the No. 2 entry. A remote-controlled continuous mining machine<br />

loaded the coal into shuttle cars which transported the m<strong>at</strong>erial to the dumping point <strong>at</strong> the<br />

tailpiece <strong>of</strong> the beltline. Rescue efforts had advanced approxim<strong>at</strong>ely 900 feet in the No. 1 entry<br />

when, on August 16 th , <strong>at</strong> approxim<strong>at</strong>ely 6:38 p.m., a bounce occurred. The bounce was just<br />

outby the continuous mining machine and was so violent th<strong>at</strong> it dislodged eight <strong>of</strong> the<br />

Rocprops th<strong>at</strong> had been installed on the right side <strong>of</strong> the No. 1 entry. The supports and a<br />

substantial volume <strong>of</strong> coal from the right rib were blown across the entry, striking several<br />

workers who were in this area, killing three and injuring six others. The underground recue<br />

effort was discontinued after the victims were recovered and taken to the surface.<br />

<strong>Independent</strong> <strong>Review</strong> Team’s Findings<br />

Although the company proposed the use <strong>of</strong> the Rocprops and MSHA concurred, they were<br />

not the only support considered. MSHA’s persons-in-charge considered and dismissed the<br />

use <strong>of</strong> other support methods, such as steel arches, 3-piece steel square sets, and other standing<br />

supports. Some <strong>of</strong> the systems were not readily available, would take much longer to install,<br />

or would require additional entry width. In addition, some systems, such as steel arches and<br />

3- piece steel square sets, are designed to withstand vertical loads, and have no positive ro<strong>of</strong> to<br />

floor pressure to withstand l<strong>at</strong>eral forces. These systems would also require a wider area,<br />

which conflicted with the desire to leave as much coal rubble as possible to provide l<strong>at</strong>eral<br />

confinement for the remaining pillars. Rocprops were considered the most viable option<br />

due to their size, availability, speed <strong>of</strong> install<strong>at</strong>ion and ability to be pressurized between the<br />

floor and ro<strong>of</strong>. MSHA Technical Support specialists contacted Thomas Barczak, Senior<br />

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