Transmission and Differential.pdf - Ken Gilbert

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3-2 [W17A0] SERVICE PROCEDURE 17. Drive Pinion Shaft Install the oil seal retainer and seal rings. After adjusting the drive pinion backlash and tooth contact. B3M1095A 86 17. Drive Pinion Shaft A: DISASSEMBLY 1) Straighten the staked portion of the lock nut, and remove the lock nut while locking the rear spline portion of the shaft with ST1 and ST2. Then pull off the drive pinion collar. ST1 498937100 HOLDER ST2 499787700 WRENCH ST3 499787500 ADAPTER B3M0587A 2) Remove the O-ring. 3) Using a press, separate the rear roller bearing and outer race from the shaft. G3M0459 4) Using a press and ST, separate the front roller bearing from the shaft. ST 498517000 REPLACER B: INSPECTION G3M0460 Make sure that all component parts are free of harmful cuts, gouges, and other faults.
C: ASSEMBLY 1) Measure dimension “A” of the drive pinion shaft. ST 398643600 GAUGE B3M1176A 2) Using a press, force-fit the roller bearing in position. CAUTION: Do not change the relative positions of the outer race and bearing cone. G3M0462 3) After fitting the O-ring to the shaft, attach the drive pinion collar to the shaft. CAUTION: Be careful not to damage the O-ring. SERVICE PROCEDURE 87 4) Tighten the lock washer and lock nut with ST1, ST2 and ST3. ST1 498937110 HOLDER ST2 499787700 WRENCH ST3 499787500 ADAPTER Actual tightening torque: 116±5 N·m (11.8±0.5 kg-m, 85.3±3.6 ft-lb) NOTE: Pay attention to the orientation of lock washer. Tightening torque using torque wrench is determined by the following equation. T 1 =L/ L + 72.2 × T [W17C0] 3-2 17. Drive Pinion Shaft T: Actual tightening torque Install ST2 to torque wrench as straight as possible. B3M1410A 5) Measure the starting torque of the bearing. Make sure the starting torque is within the specified range. If out of the allowable range, replace the roller bearing. Starting torque: 0.3 — 2.0 N·m (0.03 — 0.2 kg-m, 0.2 — 1.4 ft-lb) B3M0589 6) Stake the lock nut securely at two places.
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3-1 [S100] SPECIFICATIONS AND SERVI
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3-1 [S600] SPECIFICATIONS AND SERVI
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3-1 [C100] COMPONENT PARTS 1. Trans
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3-1 [C2B0] COMPONENT PARTS 2. Drive
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3-1 [C3B0] COMPONENT PARTS 3. Main
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3-1 [C500] COMPONENT PARTS 5. Trans
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3-1 [W1A0] SERVICE PROCEDURE 1. Gen
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3-1 [W2A1] SERVICE PROCEDURE 2. Tra
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3-1 [W2B1] SERVICE PROCEDURE 2. Tra
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3-1 [W3A1] SERVICE PROCEDURE 3. Dri
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3-1 [W3B0] SERVICE PROCEDURE 3. Dri
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3-1 [W3B3] SERVICE PROCEDURE 3. Dri
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3-1 [W3C1] SERVICE PROCEDURE 3. Dri
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3-1 [W4A1] SERVICE PROCEDURE 4. Mai
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3-1 [W4B0] SERVICE PROCEDURE 4. Mai
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3-1 [W4B2] SERVICE PROCEDURE 4. Mai
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3-1 [W5C3] SERVICE PROCEDURE 5. Tra
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3-1 [W5D0] SERVICE PROCEDURE 5. Tra
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3-1 [W6B0] SERVICE PROCEDURE 6. Fro
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3-1 [W7A0] SERVICE PROCEDURE 7. Cen
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3-1 [K200] DIAGNOSTICS 2. Different
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3. Transmission Control Element Typ
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7. Hydraulic Control and Lubricatio
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3-2 [S1100] SPECIFICATIONS AND SERV
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3-2 [S1100] SPECIFICATIONS AND SERV
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No. Part Name Part Number (1) (2) (
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C: TRANSMISSION CASE (REAR SIDE) (1
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G: EXTENSION CASE SPECIFICATIONS AN
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2. Oil Pump (1) Oil pump rotor (2)
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(1) Oil level gauge (2) Oil charger
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5. High Clutch and Reverse Clutch (
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7. Low Clutch and Low & Reverse Bra
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9. Differential Case (1) Crown gear
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1. General A: PRECAUTION When disas
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2) Torque converter clutch case En
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C: REMOVAL 1) Move select lever to
Page 87 and 88: 3. Sensor (in transmission) A: INSP
Page 89 and 90: 5) Remove control valve body. CAUTI
Page 91 and 92: 5. Transfer Duty Solenoid and Trans
Page 93 and 94: 2) Install extension case to transm
Page 95 and 96: CAUTION: Align ST with torque wrenc
Page 97 and 98: 3. ENGINE BRAKE OPERATION Engine br
Page 99 and 100: 3. EVALUATION Stall speed (at sea l
Page 101 and 102: 2. TEST METHODS 1) Temporarily atta
Page 103 and 104: 12. Overall Transmission A: SECTION
Page 105 and 106: 10) Remove the oil cooler inlet and
Page 107 and 108: 6) Remove the oil pan. NOTE: Use a
Page 109 and 110: 19) Take out the thrust needle bear
Page 111 and 112: 34) Remove parking support. B3M1088
Page 113 and 114: (2) Tighten four bolts to secure th
Page 115 and 116: Checking item Contact pattern Corre
Page 117 and 118: 13) Apply vaseline to the groove on
Page 119 and 120: (1) Using a press and ST1, install
Page 121 and 122: 19) Install planetary gear and low
Page 123 and 124: (2) Using ST, measure the distance
Page 125 and 126: 4) Install the oil pan. (1) Attach
Page 127 and 128: (2) Measure the distance “ ” fr
Page 129 and 130: 7) Install the oil charge pipe. CAU
Page 131 and 132: 14. Reduction Driven Gear A: DISASS
Page 133 and 134: No. Part name SERVICE PROCEDURE Wir
Page 135 and 136: D: ASSEMBLY 1) Install accumulator
Page 137: 5) Remove the inner and outer rotor
Page 141 and 142: 18. High Clutch and Reverse Clutch
Page 143 and 144: C: ASSEMBLY (1) Reverse clutch drum
Page 145 and 146: 10) Apply compressed air intermitte
Page 147 and 148: 19. Low Clutch Drum and Planetary G
Page 149 and 150: 9) Install the one-way clutch inner
Page 151 and 152: 4) Install ST to low clutch drum. S
Page 153 and 154: 15) Install rear sun gear. NOTE: Pa
Page 155 and 156: 4) Measurement of backlash (Selecti
Page 157 and 158: 6) Using ST1 and ST2, install snap
Page 159 and 160: 23. Transmission Control Module (TC
Page 161 and 162: 3-3 [C100] COMPONENT PARTS 1. Manua
Page 163 and 164: 3-3 [W1A0] SERVICE PROCEDURE 1. Man
Page 165 and 166: 3-3 [W1E0] SERVICE PROCEDURE 1. Man
Page 167 and 168: 3-3 [W2C0] SERVICE PROCEDURE 2. Aut
Page 169 and 170: 3-4 [S1A0] SPECIFICATIONS AND SERVI
Page 171 and 172: 3-4 [S2C1] SPECIFICATIONS AND SERVI
Page 173 and 174: 3-4 [S2C3] SPECIFICATIONS AND SERVI
Page 175 and 176: 3-4 [C2A0] COMPONENT PARTS 2. Rear
Page 177 and 178: 3-4 [C2B2] COMPONENT PARTS 2. Rear
Page 179 and 180: 3-4 [W1A0] SERVICE PROCEDURE 1. Pro
Page 181 and 182: 3-4 [W1F0] SERVICE PROCEDURE 1. Pro
Page 183 and 184: 3-4 [W2A2] SERVICE PROCEDURE 2. Rea
Page 185 and 186: 3-4 [W2B0] SERVICE PROCEDURE 2. Rea
Page 187 and 188: 3-4 [W2C0] SERVICE PROCEDURE 2. Rea
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3-4 [W2C0] SERVICE PROCEDURE 2. Rea
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3-4 [W2E0] SERVICE PROCEDURE 2. Rea
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3-4 [W3A1] SERVICE PROCEDURE 3. Rea
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3-4 [W3B0] SERVICE PROCEDURE 3. Rea
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3-4 [W3C0] SERVICE PROCEDURE 3. Rea
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3-4 [W3D0] SERVICE PROCEDURE 3. Rea
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3-4 [K100] DIAGNOSTICS 1. Propeller
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