Transmission and Differential.pdf - Ken Gilbert

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3-2 [W6A0] SERVICE PROCEDURE 6. ATF Filter 9) Install pitching stopper. Tightening torque: T1: 49±5 N·m (5.0±0.5 kg-m, 36.2±3.6 ft-lb) T2: 57±10 N·m (5.8±1.0 kg-m, 42±7 ft-lb) B3M1042A 10) Install air cleaner case and duct. 11) Fill ATF up the middle of the “COLD” side on level gauge by using gauge hole. Recommended fluid: Dexron IIE or Dexron III type automatic transmission fluid Fluid capacity: 2200 cc model; 8.4 — 8.7 (8.9 — 9.2 US qt, 7.4 — 7.7 Imp qt) 2500 cc model; 9.3 — 9.6 (9.8 — 10.1 US qt, 8.2 — 8.4 Imp qt) 12) Run the vehicle until the ATF temperature rises from 60 to 80°C (140 to 176°F) and check the ATF level of the “HOT” side on level gauge. B3M1020A 42 6. ATF Filter A: REMOVAL AND INSTALLATION NOTE: The ATF filter is maintenance free. Replace only when there are obvious dents or damage to the filter or if there is oil leakage from the joining area to the transmission. 1) Drain ATF completely. NOTE: Tighten ATF drain plug after draining ATF. Tightening torque: 25±2 N·m (2.5±0.2 kg-m, 18.1±1.4 ft-lb) 2) Using ST, remove ATF filter. ST 498545400 OIL FILTER WRENCH B3M1036A B3M1665A 3) Get new ATF filter and apply a thin coat of ATF to the oil seal. 4) Install ATF filter. Turn it by hand, being careful not to damage oil seal. 5) Using ST, tighten ATF filter to transmission case. Calculate ATF filter torque specifications using the following formula. T2 = L2/(L1 + L2) × T1 T1: 14±2 N·m (1.4±0.2 kg-m, 10.1±1.4 ft-lb) [Required torque setting] T2: Tightening torque L1: ST length 0.078 m (3.07 in) L2: Torque wrench length
CAUTION: Align ST with torque wrench while tightening ATF filter. ST 498545400 OIL FILTER WRENCH 6) Add ATF. SERVICE PROCEDURE 43 [W6A0] 3-2 6. ATF Filter
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3-1 [S100] SPECIFICATIONS AND SERVI
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3-1 [S600] SPECIFICATIONS AND SERVI
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3-1 [C100] COMPONENT PARTS 1. Trans
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3-1 [C2B0] COMPONENT PARTS 2. Drive
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3-1 [C3B0] COMPONENT PARTS 3. Main
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3-1 [C500] COMPONENT PARTS 5. Trans
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3-1 [W1A0] SERVICE PROCEDURE 1. Gen
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3-1 [W2A1] SERVICE PROCEDURE 2. Tra
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3-1 [W2A2] SERVICE PROCEDURE 2. Tra
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3-1 [W2B1] SERVICE PROCEDURE 2. Tra
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3-1 [W3A1] SERVICE PROCEDURE 3. Dri
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3-1 [W3B0] SERVICE PROCEDURE 3. Dri
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3-1 [W3B3] SERVICE PROCEDURE 3. Dri
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3-1 [W3C1] SERVICE PROCEDURE 3. Dri
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3-1 [W4A1] SERVICE PROCEDURE 4. Mai
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3-1 [W4B0] SERVICE PROCEDURE 4. Mai
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3-1 [W4B2] SERVICE PROCEDURE 4. Mai
Page 43 and 44: 3-1 [W5A0] SERVICE PROCEDURE 5. Tra
Page 45 and 46: 3-1 [W5B5] SERVICE PROCEDURE 5. Tra
Page 47 and 48: 3-1 [W5C3] SERVICE PROCEDURE 5. Tra
Page 49 and 50: 3-1 [W5D0] SERVICE PROCEDURE 5. Tra
Page 51 and 52: 3-1 [W6B0] SERVICE PROCEDURE 6. Fro
Page 53 and 54: 3-1 [W7A0] SERVICE PROCEDURE 7. Cen
Page 55 and 56: 3-1 [K200] DIAGNOSTICS 2. Different
Page 57 and 58: 3. Transmission Control Element Typ
Page 59 and 60: 7. Hydraulic Control and Lubricatio
Page 61 and 62: 3-2 [S1100] SPECIFICATIONS AND SERV
Page 63 and 64: 3-2 [S1100] SPECIFICATIONS AND SERV
Page 65 and 66: No. Part Name Part Number (1) (2) (
Page 67 and 68: C: TRANSMISSION CASE (REAR SIDE) (1
Page 69 and 70: G: EXTENSION CASE SPECIFICATIONS AN
Page 71 and 72: 2. Oil Pump (1) Oil pump rotor (2)
Page 73 and 74: (1) Oil level gauge (2) Oil charger
Page 75 and 76: 5. High Clutch and Reverse Clutch (
Page 77 and 78: 7. Low Clutch and Low & Reverse Bra
Page 79 and 80: 9. Differential Case (1) Crown gear
Page 81 and 82: 1. General A: PRECAUTION When disas
Page 83 and 84: 2) Torque converter clutch case En
Page 85 and 86: C: REMOVAL 1) Move select lever to
Page 87 and 88: 3. Sensor (in transmission) A: INSP
Page 89 and 90: 5) Remove control valve body. CAUTI
Page 91 and 92: 5. Transfer Duty Solenoid and Trans
Page 93: 2) Install extension case to transm
Page 97 and 98: 3. ENGINE BRAKE OPERATION Engine br
Page 99 and 100: 3. EVALUATION Stall speed (at sea l
Page 101 and 102: 2. TEST METHODS 1) Temporarily atta
Page 103 and 104: 12. Overall Transmission A: SECTION
Page 105 and 106: 10) Remove the oil cooler inlet and
Page 107 and 108: 6) Remove the oil pan. NOTE: Use a
Page 109 and 110: 19) Take out the thrust needle bear
Page 111 and 112: 34) Remove parking support. B3M1088
Page 113 and 114: (2) Tighten four bolts to secure th
Page 115 and 116: Checking item Contact pattern Corre
Page 117 and 118: 13) Apply vaseline to the groove on
Page 119 and 120: (1) Using a press and ST1, install
Page 121 and 122: 19) Install planetary gear and low
Page 123 and 124: (2) Using ST, measure the distance
Page 125 and 126: 4) Install the oil pan. (1) Attach
Page 127 and 128: (2) Measure the distance “ ” fr
Page 129 and 130: 7) Install the oil charge pipe. CAU
Page 131 and 132: 14. Reduction Driven Gear A: DISASS
Page 133 and 134: No. Part name SERVICE PROCEDURE Wir
Page 135 and 136: D: ASSEMBLY 1) Install accumulator
Page 137 and 138: 5) Remove the inner and outer rotor
Page 139 and 140: C: ASSEMBLY 1) Measure dimension
Page 141 and 142: 18. High Clutch and Reverse Clutch
Page 143 and 144: C: ASSEMBLY (1) Reverse clutch drum
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10) Apply compressed air intermitte
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19. Low Clutch Drum and Planetary G
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9) Install the one-way clutch inner
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4) Install ST to low clutch drum. S
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15) Install rear sun gear. NOTE: Pa
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4) Measurement of backlash (Selecti
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6) Using ST1 and ST2, install snap
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23. Transmission Control Module (TC
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3-3 [C100] COMPONENT PARTS 1. Manua
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3-3 [W1A0] SERVICE PROCEDURE 1. Man
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3-3 [W1E0] SERVICE PROCEDURE 1. Man
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3-3 [W2C0] SERVICE PROCEDURE 2. Aut
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3-4 [S1A0] SPECIFICATIONS AND SERVI
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3-4 [S2C1] SPECIFICATIONS AND SERVI
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3-4 [S2C3] SPECIFICATIONS AND SERVI
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3-4 [C2A0] COMPONENT PARTS 2. Rear
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3-4 [C2B2] COMPONENT PARTS 2. Rear
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3-4 [W1A0] SERVICE PROCEDURE 1. Pro
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3-4 [W1F0] SERVICE PROCEDURE 1. Pro
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3-4 [W2A2] SERVICE PROCEDURE 2. Rea
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3-4 [W2B0] SERVICE PROCEDURE 2. Rea
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3-4 [W2C0] SERVICE PROCEDURE 2. Rea
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3-4 [W2E0] SERVICE PROCEDURE 2. Rea
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3-4 [W3B0] SERVICE PROCEDURE 3. Rea
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3-4 [W3D0] SERVICE PROCEDURE 3. Rea
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3-4 [K100] DIAGNOSTICS 1. Propeller
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